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Automation Risk Analysis

Will “Stationary Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Stationary Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Stationary Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Install burners and auxiliary equipment, using hand tools.

  • Ignite fuel in burners, using torches or flames.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Weigh, measure, and record fuel used.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Investigate and report on accidents.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Test electrical systems to determine voltages, using voltage meters.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

Technologies & Software

  • Rockwell Automation AI
  • SAP software
  • Email software
  • Kimi (Moonshot AI)
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Grok (xAI)
  • Microsoft Word
  • Qwen (Alibaba)
  • Building management system software
  • Word processing software
  • Spreadsheet software
  • Statistical software
  • Gemini (Google)
  • Cognex Vision AI
  • ABB AI Robotics
  • Microsoft Outlook
  • Database software
  • DeepSeek
  • ChatGPT (OpenAI)
  • Microsoft Active Server Pages ASP
  • Computerized maintenance management system CMMS
  • Operational Data Store ODS software
  • Graphics software
  • Microsoft PowerPoint
  • Microsoft Office software
  • Microsoft Excel
  • Operating system software
  • Llama (Meta)
  • Web browser software
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Pneumatic pumps
  • Protective ear plugs
  • Rotary hammers
  • Drill presses
  • Tapping machines
  • Claw hammers
  • Voltmeters
  • Safety glasses
  • Hydraulic press frames
  • Locking pliers
  • Industrial platform scales
  • Steam cleaning equipment
  • Manifold test gauges
  • Scaffolding
  • Grapple cranes
  • Phillips head screwdrivers
  • Pressure gauges
  • Pipe cutters
  • Equipment cleaning scrapers
  • Sling psychrometers
  • Two way radios
  • Ladders
  • pH indicators
  • Conductivity meters
  • Hydraulic boom trucks
  • Adjustable wrenches
  • Power meters
  • Metal cutting dies
  • Dial indicators
  • Opacity meters
  • Pipe wrenches
  • Dial calipers
  • Self-contained breathing apparatus
  • Electric drain augers
  • Water column gauges
  • Hydrometers
  • Power drills
  • Colorimeters
  • Straight screwdrivers
  • Programmable logic controllers PLC
  • Descalers
  • Gas brazing equipment
  • Amp meters
  • Thermocouples
  • Oil guns
  • Combustion analyzers
  • Safety gloves
  • Electronic temperature sensors
  • Pressure transmitters
  • Digital multimeters
  • Metal cutting taps
  • Layout squares
  • Graduated glass cylinders
  • Shielded arc welding tools
  • Micrometers
  • Power saws
  • Infrared guns
  • Bench lathes
  • Turbidimeters
  • Sandblasters
  • Bourdon tubes
  • Forklifts
  • Dropping pipettes
  • Precision levels
  • Oxyacetylene welding equipment
  • Ratchets
  • Socket wrench sets
  • Hand pipe threaders
  • Electronic remote reading thermometers
  • Personal computers
  • Grease guns
  • Ohmmeters
  • Filter masks

Alternative Job Titles