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Automation Risk Analysis

Will “Plant Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Plant Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Plant Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Investigate and report on accidents.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Test electrical systems to determine voltages, using voltage meters.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Ignite fuel in burners, using torches or flames.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Install burners and auxiliary equipment, using hand tools.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Weigh, measure, and record fuel used.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

Technologies & Software

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  • Word processing software
  • Nova (Amazon)
  • Microsoft PowerPoint
  • Operating system software
  • Microsoft Word
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Grok (xAI)
  • Microsoft Excel
  • SAP software
  • Computerized maintenance management system CMMS
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Microsoft Active Server Pages ASP
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Spreadsheet software
  • Operational Data Store ODS software
  • Cognex Vision AI
  • Email software
  • Sight Machine AI
  • Statistical software
  • DeepSeek
  • Gemini (Google)
  • Microsoft Outlook
  • Web browser software
  • Graphics software
  • Microsoft Office software
  • Claw hammers
  • Power meters
  • Pneumatic pumps
  • Dial calipers
  • Digital multimeters
  • Socket wrench sets
  • Sandblasters
  • Ohmmeters
  • Precision levels
  • Turbidimeters
  • Water column gauges
  • Power saws
  • Oxyacetylene welding equipment
  • Ratchets
  • Tapping machines
  • Adjustable wrenches
  • Voltmeters
  • Ladders
  • Colorimeters
  • Phillips head screwdrivers
  • Locking pliers
  • Hydrometers
  • Layout squares
  • Pipe cutters
  • Hydraulic press frames
  • Straight screwdrivers
  • Protective ear plugs
  • pH indicators
  • Gas brazing equipment
  • Metal cutting taps
  • Power drills
  • Opacity meters
  • Oil guns
  • Safety glasses
  • Descalers
  • Bench lathes
  • Filter masks
  • Metal cutting dies
  • Safety gloves
  • Shielded arc welding tools
  • Forklifts
  • Bourdon tubes
  • Electric drain augers
  • Drill presses
  • Manifold test gauges
  • Hydraulic boom trucks
  • Micrometers
  • Graduated glass cylinders
  • Industrial platform scales
  • Grease guns
  • Programmable logic controllers PLC
  • Two way radios
  • Combustion analyzers
  • Rotary hammers
  • Steam cleaning equipment
  • Equipment cleaning scrapers
  • Personal computers
  • Electronic remote reading thermometers
  • Dial indicators
  • Pressure transmitters
  • Thermocouples
  • Dropping pipettes
  • Infrared guns
  • Pipe wrenches
  • Pressure gauges
  • Amp meters
  • Electronic temperature sensors
  • Self-contained breathing apparatus
  • Grapple cranes
  • Scaffolding
  • Conductivity meters
  • Hand pipe threaders
  • Sling psychrometers

Alternative Job Titles