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Automation Risk Analysis

Will “Tank Farm Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Tank Farm Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Tank Farm Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Investigate and report on accidents.

  • Weigh, measure, and record fuel used.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Ignite fuel in burners, using torches or flames.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Install burners and auxiliary equipment, using hand tools.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Test electrical systems to determine voltages, using voltage meters.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

Technologies & Software

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  • ABB AI Robotics
  • Building management system software
  • Qwen (Alibaba)
  • Cognex Vision AI
  • Operational Data Store ODS software
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Nova (Amazon)
  • Grok (xAI)
  • Sight Machine AI
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Siemens Industrial AI
  • Microsoft Excel
  • SAP software
  • Spreadsheet software
  • DeepSeek
  • Mistral (Mistral AI)
  • Statistical software
  • Word processing software
  • Database software
  • Graphics software
  • Microsoft Word
  • Claude (Anthropic)
  • Microsoft Outlook
  • Microsoft Active Server Pages ASP
  • Operating system software
  • Computerized maintenance management system CMMS
  • ChatGPT (OpenAI)
  • Metal cutting dies
  • Self-contained breathing apparatus
  • Claw hammers
  • Electronic remote reading thermometers
  • Sandblasters
  • Water column gauges
  • Conductivity meters
  • Forklifts
  • Hydraulic press frames
  • Power drills
  • Metal cutting taps
  • Pipe wrenches
  • Manifold test gauges
  • Pressure transmitters
  • Safety glasses
  • Thermocouples
  • Programmable logic controllers PLC
  • Oxyacetylene welding equipment
  • Personal computers
  • Phillips head screwdrivers
  • Steam cleaning equipment
  • Hydraulic boom trucks
  • Hydrometers
  • Safety gloves
  • Dropping pipettes
  • Dial calipers
  • Power meters
  • Grapple cranes
  • Industrial platform scales
  • Digital multimeters
  • Voltmeters
  • Grease guns
  • Ladders
  • Scaffolding
  • Bench lathes
  • Filter masks
  • Amp meters
  • Rotary hammers
  • Power saws
  • Drill presses
  • pH indicators
  • Ohmmeters
  • Descalers
  • Equipment cleaning scrapers
  • Electronic temperature sensors
  • Infrared guns
  • Colorimeters
  • Protective ear plugs
  • Dial indicators
  • Socket wrench sets
  • Micrometers
  • Electric drain augers
  • Locking pliers
  • Pneumatic pumps
  • Pipe cutters
  • Hand pipe threaders
  • Turbidimeters
  • Opacity meters
  • Precision levels
  • Graduated glass cylinders
  • Shielded arc welding tools
  • Bourdon tubes
  • Pressure gauges
  • Oil guns
  • Straight screwdrivers
  • Combustion analyzers
  • Ratchets
  • Layout squares
  • Sling psychrometers
  • Two way radios
  • Gas brazing equipment
  • Adjustable wrenches
  • Tapping machines

Alternative Job Titles