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Automation Risk Analysis

Will “Tank Farm Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Tank Farm Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Tank Farm Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Install burners and auxiliary equipment, using hand tools.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Weigh, measure, and record fuel used.

  • Test electrical systems to determine voltages, using voltage meters.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Ignite fuel in burners, using torches or flames.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Investigate and report on accidents.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

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  • Operating system software
  • Computerized maintenance management system CMMS
  • ChatGPT (OpenAI)
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  • Microsoft PowerPoint
  • Siemens Industrial AI
  • Operational Data Store ODS software
  • Grok (xAI)
  • Sight Machine AI
  • SAP software
  • Microsoft Active Server Pages ASP
  • Web browser software
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  • Graphics software
  • Mistral (Mistral AI)
  • Database software
  • ABB AI Robotics
  • Microsoft Office software
  • DeepSeek
  • Building management system software
  • Steam cleaning equipment
  • Socket wrench sets
  • Ladders
  • Turbidimeters
  • Drill presses
  • Scaffolding
  • Pressure gauges
  • Industrial platform scales
  • Sling psychrometers
  • Opacity meters
  • Dropping pipettes
  • Pipe cutters
  • Thermocouples
  • Electronic remote reading thermometers
  • Water column gauges
  • Pneumatic pumps
  • Electric drain augers
  • Power saws
  • Programmable logic controllers PLC
  • Filter masks
  • Protective ear plugs
  • Layout squares
  • Tapping machines
  • Graduated glass cylinders
  • Adjustable wrenches
  • Manifold test gauges
  • Power drills
  • Hydrometers
  • pH indicators
  • Forklifts
  • Combustion analyzers
  • Hydraulic press frames
  • Bench lathes
  • Amp meters
  • Descalers
  • Metal cutting dies
  • Grapple cranes
  • Ohmmeters
  • Ratchets
  • Pressure transmitters
  • Personal computers
  • Digital multimeters
  • Two way radios
  • Micrometers
  • Infrared guns
  • Power meters
  • Safety glasses
  • Equipment cleaning scrapers
  • Pipe wrenches
  • Rotary hammers
  • Shielded arc welding tools
  • Grease guns
  • Colorimeters
  • Electronic temperature sensors
  • Sandblasters
  • Phillips head screwdrivers
  • Precision levels
  • Safety gloves
  • Locking pliers
  • Bourdon tubes
  • Conductivity meters
  • Oxyacetylene welding equipment
  • Self-contained breathing apparatus
  • Dial calipers
  • Straight screwdrivers
  • Hydraulic boom trucks
  • Oil guns
  • Dial indicators
  • Hand pipe threaders
  • Voltmeters
  • Claw hammers
  • Metal cutting taps
  • Gas brazing equipment

Alternative Job Titles