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Automation Risk Analysis

Will “Tank Farm Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Tank Farm Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Tank Farm Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Test electrical systems to determine voltages, using voltage meters.

  • Weigh, measure, and record fuel used.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Install burners and auxiliary equipment, using hand tools.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Ignite fuel in burners, using torches or flames.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Investigate and report on accidents.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

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  • Operating system software
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  • Siemens Industrial AI
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  • Computerized maintenance management system CMMS
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  • Kimi (Moonshot AI)
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  • ChatGPT (OpenAI)
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  • Spreadsheet software
  • Metal cutting dies
  • Locking pliers
  • Claw hammers
  • Sling psychrometers
  • Dial calipers
  • Straight screwdrivers
  • Grapple cranes
  • Digital multimeters
  • Dropping pipettes
  • Electronic remote reading thermometers
  • Pneumatic pumps
  • Hand pipe threaders
  • Precision levels
  • Filter masks
  • Self-contained breathing apparatus
  • Scaffolding
  • Electronic temperature sensors
  • Combustion analyzers
  • Personal computers
  • Gas brazing equipment
  • Micrometers
  • Graduated glass cylinders
  • Adjustable wrenches
  • Power meters
  • Oil guns
  • Equipment cleaning scrapers
  • Rotary hammers
  • Infrared guns
  • Hydraulic boom trucks
  • Amp meters
  • Forklifts
  • Pressure gauges
  • Descalers
  • Drill presses
  • Phillips head screwdrivers
  • Pipe wrenches
  • Programmable logic controllers PLC
  • pH indicators
  • Grease guns
  • Water column gauges
  • Hydrometers
  • Tapping machines
  • Layout squares
  • Sandblasters
  • Bourdon tubes
  • Ohmmeters
  • Pipe cutters
  • Socket wrench sets
  • Protective ear plugs
  • Two way radios
  • Safety gloves
  • Industrial platform scales
  • Bench lathes
  • Opacity meters
  • Dial indicators
  • Safety glasses
  • Electric drain augers
  • Ratchets
  • Metal cutting taps
  • Turbidimeters
  • Manifold test gauges
  • Steam cleaning equipment
  • Conductivity meters
  • Ladders
  • Oxyacetylene welding equipment
  • Hydraulic press frames
  • Voltmeters
  • Shielded arc welding tools
  • Power drills
  • Colorimeters
  • Power saws
  • Thermocouples
  • Pressure transmitters

Alternative Job Titles