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Automation Risk Analysis

Will “Boiler Fireman” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Boiler Fireman” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Boiler Fireman” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Ignite fuel in burners, using torches or flames.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Install burners and auxiliary equipment, using hand tools.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Investigate and report on accidents.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Test electrical systems to determine voltages, using voltage meters.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Weigh, measure, and record fuel used.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

Technologies & Software

  • SAP software
  • Computerized maintenance management system CMMS
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • Building management system software
  • Llama (Meta)
  • Rockwell Automation AI
  • Microsoft Office software
  • DeepSeek
  • Claude (Anthropic)
  • Operating system software
  • Grok (xAI)
  • Spreadsheet software
  • ABB AI Robotics
  • Microsoft PowerPoint
  • Nova (Amazon)
  • Microsoft Word
  • Siemens Industrial AI
  • Gemini (Google)
  • Word processing software
  • Microsoft Outlook
  • Operational Data Store ODS software
  • Sight Machine AI
  • Web browser software
  • Qwen (Alibaba)
  • Database software
  • Graphics software
  • Cognex Vision AI
  • Statistical software
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Microsoft Active Server Pages ASP
  • Email software
  • Water column gauges
  • Sling psychrometers
  • Gas brazing equipment
  • Digital multimeters
  • Micrometers
  • Self-contained breathing apparatus
  • Power meters
  • Industrial platform scales
  • Manifold test gauges
  • Filter masks
  • Pressure transmitters
  • Ratchets
  • Personal computers
  • Precision levels
  • Programmable logic controllers PLC
  • Ohmmeters
  • Layout squares
  • Scaffolding
  • Safety gloves
  • Dial calipers
  • Combustion analyzers
  • Metal cutting taps
  • Shielded arc welding tools
  • Hydraulic boom trucks
  • Bench lathes
  • Power saws
  • Steam cleaning equipment
  • Graduated glass cylinders
  • Oxyacetylene welding equipment
  • Electronic temperature sensors
  • Safety glasses
  • Forklifts
  • Socket wrench sets
  • Amp meters
  • Adjustable wrenches
  • Electronic remote reading thermometers
  • Turbidimeters
  • Colorimeters
  • Grease guns
  • Hydraulic press frames
  • Drill presses
  • Power drills
  • Dropping pipettes
  • pH indicators
  • Ladders
  • Equipment cleaning scrapers
  • Thermocouples
  • Sandblasters
  • Oil guns
  • Two way radios
  • Conductivity meters
  • Bourdon tubes
  • Voltmeters
  • Locking pliers
  • Descalers
  • Dial indicators
  • Metal cutting dies
  • Hydrometers
  • Straight screwdrivers
  • Pneumatic pumps
  • Opacity meters
  • Tapping machines
  • Electric drain augers
  • Grapple cranes
  • Claw hammers
  • Pipe wrenches
  • Rotary hammers
  • Pipe cutters
  • Phillips head screwdrivers
  • Infrared guns
  • Protective ear plugs
  • Hand pipe threaders
  • Pressure gauges

Alternative Job Titles