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Automation Risk Analysis

Will “Boiler Fireman” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Boiler Fireman” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Boiler Fireman” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Test electrical systems to determine voltages, using voltage meters.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Install burners and auxiliary equipment, using hand tools.

  • Weigh, measure, and record fuel used.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Investigate and report on accidents.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Ignite fuel in burners, using torches or flames.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

Technologies & Software

  • Spreadsheet software
  • Mistral (Mistral AI)
  • SAP software
  • ABB AI Robotics
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Microsoft Active Server Pages ASP
  • Graphics software
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Statistical software
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Llama (Meta)
  • Qwen (Alibaba)
  • Microsoft Excel
  • Web browser software
  • Operational Data Store ODS software
  • Database software
  • Building management system software
  • Operating system software
  • Computerized maintenance management system CMMS
  • Microsoft Outlook
  • Email software
  • Microsoft Word
  • DeepSeek
  • Nova (Amazon)
  • Grok (xAI)
  • Gemini (Google)
  • Microsoft PowerPoint
  • Rockwell Automation AI
  • Word processing software
  • Hand pipe threaders
  • Tapping machines
  • Power saws
  • Opacity meters
  • Personal computers
  • Adjustable wrenches
  • Power meters
  • Infrared guns
  • Manifold test gauges
  • Socket wrench sets
  • Dial calipers
  • Phillips head screwdrivers
  • Grease guns
  • Graduated glass cylinders
  • Pipe wrenches
  • Sling psychrometers
  • Equipment cleaning scrapers
  • Water column gauges
  • Conductivity meters
  • Ratchets
  • Rotary hammers
  • Power drills
  • Bourdon tubes
  • Claw hammers
  • Sandblasters
  • Descalers
  • Metal cutting taps
  • Turbidimeters
  • Precision levels
  • Amp meters
  • Layout squares
  • Voltmeters
  • Grapple cranes
  • Dropping pipettes
  • Colorimeters
  • Metal cutting dies
  • Two way radios
  • Shielded arc welding tools
  • Oil guns
  • Pressure transmitters
  • pH indicators
  • Dial indicators
  • Hydraulic press frames
  • Steam cleaning equipment
  • Thermocouples
  • Straight screwdrivers
  • Digital multimeters
  • Hydraulic boom trucks
  • Filter masks
  • Drill presses
  • Oxyacetylene welding equipment
  • Pneumatic pumps
  • Forklifts
  • Programmable logic controllers PLC
  • Micrometers
  • Gas brazing equipment
  • Self-contained breathing apparatus
  • Electric drain augers
  • Locking pliers
  • Combustion analyzers
  • Ladders
  • Safety glasses
  • Protective ear plugs
  • Scaffolding
  • Electronic temperature sensors
  • Bench lathes
  • Pressure gauges
  • Industrial platform scales
  • Electronic remote reading thermometers
  • Hydrometers
  • Safety gloves
  • Pipe cutters
  • Ohmmeters

Alternative Job Titles