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Automation Risk Analysis

Will “Steam Plant Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Steam Plant Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Steam Plant Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Ignite fuel in burners, using torches or flames.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Install burners and auxiliary equipment, using hand tools.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Investigate and report on accidents.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Test electrical systems to determine voltages, using voltage meters.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Weigh, measure, and record fuel used.

Technologies & Software

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  • Graphics software
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Microsoft Excel
  • ABB AI Robotics
  • Microsoft Active Server Pages ASP
  • SAP software
  • Building management system software
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • ChatGPT (OpenAI)
  • Word processing software
  • Email software
  • Rockwell Automation AI
  • Microsoft Word
  • Operating system software
  • Computerized maintenance management system CMMS
  • Llama (Meta)
  • Web browser software
  • Nova (Amazon)
  • Spreadsheet software
  • Operational Data Store ODS software
  • Gemini (Google)
  • Statistical software
  • Cognex Vision AI
  • Microsoft PowerPoint
  • Gas brazing equipment
  • Electric drain augers
  • Ladders
  • Adjustable wrenches
  • Programmable logic controllers PLC
  • Dial calipers
  • Combustion analyzers
  • Pipe wrenches
  • Forklifts
  • Pneumatic pumps
  • Scaffolding
  • Water column gauges
  • pH indicators
  • Precision levels
  • Self-contained breathing apparatus
  • Sling psychrometers
  • Oil guns
  • Oxyacetylene welding equipment
  • Two way radios
  • Power saws
  • Socket wrench sets
  • Power meters
  • Shielded arc welding tools
  • Graduated glass cylinders
  • Industrial platform scales
  • Straight screwdrivers
  • Phillips head screwdrivers
  • Ratchets
  • Conductivity meters
  • Voltmeters
  • Tapping machines
  • Electronic remote reading thermometers
  • Personal computers
  • Amp meters
  • Hydraulic boom trucks
  • Manifold test gauges
  • Descalers
  • Drill presses
  • Dropping pipettes
  • Hydrometers
  • Bench lathes
  • Filter masks
  • Power drills
  • Metal cutting taps
  • Protective ear plugs
  • Pressure gauges
  • Locking pliers
  • Dial indicators
  • Rotary hammers
  • Metal cutting dies
  • Electronic temperature sensors
  • Hydraulic press frames
  • Pressure transmitters
  • Ohmmeters
  • Pipe cutters
  • Safety gloves
  • Opacity meters
  • Colorimeters
  • Grease guns
  • Safety glasses
  • Hand pipe threaders
  • Sandblasters
  • Micrometers
  • Grapple cranes
  • Thermocouples
  • Bourdon tubes
  • Steam cleaning equipment
  • Infrared guns
  • Digital multimeters
  • Layout squares
  • Equipment cleaning scrapers
  • Claw hammers
  • Turbidimeters

Alternative Job Titles