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Automation Risk Analysis

Will “Boiler Plant Equipment Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Boiler Plant Equipment Mechanic” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Boiler Plant Equipment Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Weigh, measure, and record fuel used.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Test electrical systems to determine voltages, using voltage meters.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Install burners and auxiliary equipment, using hand tools.

  • Ignite fuel in burners, using torches or flames.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Investigate and report on accidents.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

Technologies & Software

  • Rockwell Automation AI
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  • SAP software
  • Nova (Amazon)
  • Microsoft Active Server Pages ASP
  • Microsoft Excel
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Microsoft Word
  • Spreadsheet software
  • Graphics software
  • Operating system software
  • Microsoft Office software
  • Grok (xAI)
  • Cognex Vision AI
  • Microsoft Outlook
  • Sight Machine AI
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Computerized maintenance management system CMMS
  • Building management system software
  • ChatGPT (OpenAI)
  • Email software
  • Gemini (Google)
  • Database software
  • Operational Data Store ODS software
  • DeepSeek
  • Llama (Meta)
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Hydraulic boom trucks
  • Metal cutting dies
  • Pipe wrenches
  • Personal computers
  • Shielded arc welding tools
  • Equipment cleaning scrapers
  • Metal cutting taps
  • Bourdon tubes
  • Graduated glass cylinders
  • Sandblasters
  • Electric drain augers
  • Dropping pipettes
  • Socket wrench sets
  • Phillips head screwdrivers
  • Programmable logic controllers PLC
  • Filter masks
  • Hydraulic press frames
  • Micrometers
  • Hand pipe threaders
  • Tapping machines
  • Digital multimeters
  • Two way radios
  • Pressure gauges
  • Hydrometers
  • Turbidimeters
  • Grease guns
  • Amp meters
  • Drill presses
  • Ladders
  • Pressure transmitters
  • Steam cleaning equipment
  • Safety gloves
  • Pipe cutters
  • Water column gauges
  • Power meters
  • Conductivity meters
  • Self-contained breathing apparatus
  • Colorimeters
  • Power saws
  • Descalers
  • Oxyacetylene welding equipment
  • Electronic temperature sensors
  • Thermocouples
  • Locking pliers
  • Dial calipers
  • Manifold test gauges
  • Electronic remote reading thermometers
  • Protective ear plugs
  • Industrial platform scales
  • Ratchets
  • Grapple cranes
  • pH indicators
  • Scaffolding
  • Ohmmeters
  • Forklifts
  • Combustion analyzers
  • Precision levels
  • Pneumatic pumps
  • Sling psychrometers
  • Straight screwdrivers
  • Voltmeters
  • Dial indicators
  • Infrared guns
  • Oil guns
  • Power drills
  • Rotary hammers
  • Bench lathes
  • Layout squares
  • Claw hammers
  • Safety glasses
  • Gas brazing equipment
  • Adjustable wrenches
  • Opacity meters

Alternative Job Titles