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Automation Risk Analysis

Will “Boiler Plant Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Boiler Plant Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Boiler Plant Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Investigate and report on accidents.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Ignite fuel in burners, using torches or flames.

  • Test electrical systems to determine voltages, using voltage meters.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Install burners and auxiliary equipment, using hand tools.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Weigh, measure, and record fuel used.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

Technologies & Software

  • DeepSeek
  • Claude (Anthropic)
  • Cognex Vision AI
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Email software
  • Operating system software
  • Microsoft PowerPoint
  • Microsoft Office software
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Word processing software
  • Operational Data Store ODS software
  • Graphics software
  • Building management system software
  • Computerized maintenance management system CMMS
  • Microsoft Active Server Pages ASP
  • Microsoft Word
  • Nova (Amazon)
  • Llama (Meta)
  • Siemens Industrial AI
  • Microsoft Outlook
  • Rockwell Automation AI
  • Gemini (Google)
  • Microsoft Excel
  • Mistral (Mistral AI)
  • SAP software
  • Grok (xAI)
  • Statistical software
  • Web browser software
  • ChatGPT (OpenAI)
  • Database software
  • Spreadsheet software
  • Pipe cutters
  • Turbidimeters
  • Voltmeters
  • Two way radios
  • Locking pliers
  • Oil guns
  • Safety glasses
  • Socket wrench sets
  • Electronic remote reading thermometers
  • Colorimeters
  • Programmable logic controllers PLC
  • Ratchets
  • Thermocouples
  • Bourdon tubes
  • Ohmmeters
  • Opacity meters
  • Graduated glass cylinders
  • Ladders
  • Gas brazing equipment
  • Amp meters
  • Conductivity meters
  • Water column gauges
  • Power meters
  • Electronic temperature sensors
  • Sandblasters
  • Oxyacetylene welding equipment
  • Infrared guns
  • Hydraulic boom trucks
  • Hand pipe threaders
  • Sling psychrometers
  • Personal computers
  • Grease guns
  • Dial calipers
  • Micrometers
  • Self-contained breathing apparatus
  • Descalers
  • Metal cutting taps
  • Straight screwdrivers
  • Industrial platform scales
  • Combustion analyzers
  • Scaffolding
  • Protective ear plugs
  • Layout squares
  • Pressure gauges
  • Pneumatic pumps
  • Phillips head screwdrivers
  • Power saws
  • Rotary hammers
  • Manifold test gauges
  • Tapping machines
  • Bench lathes
  • Precision levels
  • Pipe wrenches
  • Digital multimeters
  • Dropping pipettes
  • Power drills
  • Shielded arc welding tools
  • Equipment cleaning scrapers
  • Grapple cranes
  • Adjustable wrenches
  • Hydrometers
  • Hydraulic press frames
  • Pressure transmitters
  • Dial indicators
  • Electric drain augers
  • pH indicators
  • Safety gloves
  • Filter masks
  • Drill presses
  • Steam cleaning equipment
  • Metal cutting dies
  • Claw hammers
  • Forklifts

Alternative Job Titles