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Automation Risk Analysis

Will “Plant Utilities Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Plant Utilities Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Plant Utilities Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Investigate and report on accidents.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Install burners and auxiliary equipment, using hand tools.

  • Weigh, measure, and record fuel used.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Test electrical systems to determine voltages, using voltage meters.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Ignite fuel in burners, using torches or flames.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

Technologies & Software

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  • Operational Data Store ODS software
  • Web browser software
  • Graphics software
  • SAP software
  • Microsoft Active Server Pages ASP
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • Statistical software
  • Claude (Anthropic)
  • Sight Machine AI
  • Microsoft Word
  • Cognex Vision AI
  • Microsoft Office software
  • ABB AI Robotics
  • Word processing software
  • ChatGPT (OpenAI)
  • Grok (xAI)
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Gemini (Google)
  • Building management system software
  • Spreadsheet software
  • Email software
  • Operating system software
  • DeepSeek
  • Nova (Amazon)
  • Computerized maintenance management system CMMS
  • Hydraulic press frames
  • Adjustable wrenches
  • Infrared guns
  • Pipe cutters
  • Straight screwdrivers
  • Thermocouples
  • Scaffolding
  • Metal cutting taps
  • Claw hammers
  • Dial calipers
  • Power drills
  • Filter masks
  • Voltmeters
  • Electronic remote reading thermometers
  • Water column gauges
  • Gas brazing equipment
  • Metal cutting dies
  • Tapping machines
  • Shielded arc welding tools
  • Amp meters
  • Power meters
  • Ohmmeters
  • Electronic temperature sensors
  • Two way radios
  • Rotary hammers
  • Conductivity meters
  • Precision levels
  • Hand pipe threaders
  • Hydrometers
  • Self-contained breathing apparatus
  • Layout squares
  • Safety gloves
  • Pressure gauges
  • Colorimeters
  • pH indicators
  • Grease guns
  • Pressure transmitters
  • Phillips head screwdrivers
  • Descalers
  • Safety glasses
  • Sling psychrometers
  • Combustion analyzers
  • Hydraulic boom trucks
  • Electric drain augers
  • Personal computers
  • Grapple cranes
  • Programmable logic controllers PLC
  • Industrial platform scales
  • Socket wrench sets
  • Locking pliers
  • Graduated glass cylinders
  • Oil guns
  • Opacity meters
  • Pipe wrenches
  • Drill presses
  • Dropping pipettes
  • Dial indicators
  • Oxyacetylene welding equipment
  • Digital multimeters
  • Manifold test gauges
  • Bourdon tubes
  • Forklifts
  • Power saws
  • Ratchets
  • Micrometers
  • Sandblasters
  • Bench lathes
  • Steam cleaning equipment
  • Equipment cleaning scrapers
  • Ladders
  • Turbidimeters
  • Pneumatic pumps
  • Protective ear plugs

Alternative Job Titles