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Automation Risk Analysis

Will “Plant Utilities Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Plant Utilities Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Plant Utilities Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Weigh, measure, and record fuel used.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Ignite fuel in burners, using torches or flames.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Investigate and report on accidents.

  • Install burners and auxiliary equipment, using hand tools.

  • Test electrical systems to determine voltages, using voltage meters.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

Technologies & Software

  • Operational Data Store ODS software
  • Statistical software
  • Microsoft PowerPoint
  • ABB AI Robotics
  • Building management system software
  • Spreadsheet software
  • Microsoft Excel
  • Email software
  • Kimi (Moonshot AI)
  • Operating system software
  • Microsoft Outlook
  • Sight Machine AI
  • Word processing software
  • Siemens Industrial AI
  • Nova (Amazon)
  • Computerized maintenance management system CMMS
  • Llama (Meta)
  • DeepSeek
  • Cognex Vision AI
  • Database software
  • Web browser software
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • SAP software
  • Rockwell Automation AI
  • Graphics software
  • Microsoft Active Server Pages ASP
  • Grok (xAI)
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Claude (Anthropic)
  • Sling psychrometers
  • Thermocouples
  • Bench lathes
  • Pipe cutters
  • Voltmeters
  • Colorimeters
  • Infrared guns
  • Graduated glass cylinders
  • Power meters
  • Ohmmeters
  • Shielded arc welding tools
  • Grapple cranes
  • Power drills
  • Drill presses
  • Rotary hammers
  • Forklifts
  • Pipe wrenches
  • Micrometers
  • Phillips head screwdrivers
  • Programmable logic controllers PLC
  • Layout squares
  • Protective ear plugs
  • Personal computers
  • Sandblasters
  • Dial indicators
  • Electronic remote reading thermometers
  • Hydraulic boom trucks
  • Safety glasses
  • Two way radios
  • Amp meters
  • Combustion analyzers
  • Manifold test gauges
  • Straight screwdrivers
  • Safety gloves
  • Digital multimeters
  • Pneumatic pumps
  • Electric drain augers
  • Pressure transmitters
  • Locking pliers
  • Scaffolding
  • Grease guns
  • Oil guns
  • Industrial platform scales
  • Pressure gauges
  • Water column gauges
  • Adjustable wrenches
  • Tapping machines
  • Bourdon tubes
  • Electronic temperature sensors
  • Socket wrench sets
  • Metal cutting dies
  • Metal cutting taps
  • Hand pipe threaders
  • Steam cleaning equipment
  • Equipment cleaning scrapers
  • Ladders
  • Gas brazing equipment
  • pH indicators
  • Hydraulic press frames
  • Conductivity meters
  • Claw hammers
  • Descalers
  • Dropping pipettes
  • Precision levels
  • Dial calipers
  • Turbidimeters
  • Opacity meters
  • Hydrometers
  • Self-contained breathing apparatus
  • Ratchets
  • Power saws
  • Filter masks
  • Oxyacetylene welding equipment

Alternative Job Titles