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Automation Risk Analysis

Will “Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Install burners and auxiliary equipment, using hand tools.

  • Test electrical systems to determine voltages, using voltage meters.

  • Ignite fuel in burners, using torches or flames.

  • Investigate and report on accidents.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Weigh, measure, and record fuel used.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

Technologies & Software

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  • Siemens Industrial AI
  • Claude (Anthropic)
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  • Web browser software
  • Grok (xAI)
  • ABB AI Robotics
  • Computerized maintenance management system CMMS
  • Microsoft Office software
  • Statistical software
  • Email software
  • ChatGPT (OpenAI)
  • SAP software
  • Microsoft Excel
  • Llama (Meta)
  • Word processing software
  • Cognex Vision AI
  • Operational Data Store ODS software
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Microsoft Outlook
  • Graphics software
  • Microsoft PowerPoint
  • Microsoft Word
  • Mistral (Mistral AI)
  • Gemini (Google)
  • Building management system software
  • Spreadsheet software
  • Kimi (Moonshot AI)
  • Equipment cleaning scrapers
  • pH indicators
  • Pipe cutters
  • Electronic temperature sensors
  • Gas brazing equipment
  • Shielded arc welding tools
  • Personal computers
  • Drill presses
  • Grapple cranes
  • Power drills
  • Forklifts
  • Amp meters
  • Safety gloves
  • Dial calipers
  • Hand pipe threaders
  • Hydraulic boom trucks
  • Ladders
  • Phillips head screwdrivers
  • Adjustable wrenches
  • Pneumatic pumps
  • Tapping machines
  • Colorimeters
  • Rotary hammers
  • Oil guns
  • Metal cutting dies
  • Ratchets
  • Safety glasses
  • Protective ear plugs
  • Claw hammers
  • Locking pliers
  • Pressure transmitters
  • Grease guns
  • Scaffolding
  • Ohmmeters
  • Bourdon tubes
  • Hydrometers
  • Filter masks
  • Dropping pipettes
  • Bench lathes
  • Electric drain augers
  • Combustion analyzers
  • Conductivity meters
  • Sling psychrometers
  • Industrial platform scales
  • Socket wrench sets
  • Power saws
  • Self-contained breathing apparatus
  • Programmable logic controllers PLC
  • Sandblasters
  • Precision levels
  • Voltmeters
  • Thermocouples
  • Electronic remote reading thermometers
  • Oxyacetylene welding equipment
  • Straight screwdrivers
  • Power meters
  • Pipe wrenches
  • Pressure gauges
  • Turbidimeters
  • Metal cutting taps
  • Graduated glass cylinders
  • Opacity meters
  • Steam cleaning equipment
  • Digital multimeters
  • Descalers
  • Micrometers
  • Layout squares
  • Manifold test gauges
  • Water column gauges
  • Two way radios
  • Hydraulic press frames
  • Dial indicators
  • Infrared guns

Alternative Job Titles