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Automation Risk Analysis

Will “Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Investigate and report on accidents.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Ignite fuel in burners, using torches or flames.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Weigh, measure, and record fuel used.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Install burners and auxiliary equipment, using hand tools.

  • Test electrical systems to determine voltages, using voltage meters.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

Technologies & Software

  • Statistical software
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  • Graphics software
  • Word processing software
  • Computerized maintenance management system CMMS
  • Microsoft Excel
  • Qwen (Alibaba)
  • Operating system software
  • Nova (Amazon)
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • SAP software
  • Sight Machine AI
  • Microsoft Office software
  • Cognex Vision AI
  • ABB AI Robotics
  • Operational Data Store ODS software
  • Rockwell Automation AI
  • Email software
  • Microsoft Word
  • Grok (xAI)
  • Database software
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Microsoft Active Server Pages ASP
  • ChatGPT (OpenAI)
  • Web browser software
  • DeepSeek
  • Spreadsheet software
  • Llama (Meta)
  • Building management system software
  • Drill presses
  • Pressure transmitters
  • Power drills
  • Equipment cleaning scrapers
  • Dropping pipettes
  • Metal cutting dies
  • Gas brazing equipment
  • Hydraulic boom trucks
  • Metal cutting taps
  • Power meters
  • Bench lathes
  • Electronic temperature sensors
  • Graduated glass cylinders
  • Digital multimeters
  • Grapple cranes
  • Dial calipers
  • Safety glasses
  • Grease guns
  • Thermocouples
  • Water column gauges
  • Pipe cutters
  • Claw hammers
  • Dial indicators
  • Oil guns
  • Safety gloves
  • Self-contained breathing apparatus
  • Ratchets
  • Hand pipe threaders
  • Amp meters
  • Protective ear plugs
  • Pneumatic pumps
  • Conductivity meters
  • Two way radios
  • Socket wrench sets
  • Shielded arc welding tools
  • Manifold test gauges
  • Power saws
  • Colorimeters
  • Industrial platform scales
  • Ladders
  • Infrared guns
  • Personal computers
  • pH indicators
  • Hydraulic press frames
  • Adjustable wrenches
  • Layout squares
  • Voltmeters
  • Programmable logic controllers PLC
  • Rotary hammers
  • Precision levels
  • Pipe wrenches
  • Scaffolding
  • Ohmmeters
  • Straight screwdrivers
  • Steam cleaning equipment
  • Sling psychrometers
  • Bourdon tubes
  • Sandblasters
  • Combustion analyzers
  • Descalers
  • Opacity meters
  • Filter masks
  • Micrometers
  • Forklifts
  • Phillips head screwdrivers
  • Electronic remote reading thermometers
  • Pressure gauges
  • Electric drain augers
  • Tapping machines
  • Oxyacetylene welding equipment
  • Hydrometers
  • Locking pliers
  • Turbidimeters

Alternative Job Titles