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Automation Risk Analysis

Will “Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Install burners and auxiliary equipment, using hand tools.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Investigate and report on accidents.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Test electrical systems to determine voltages, using voltage meters.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Ignite fuel in burners, using torches or flames.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Weigh, measure, and record fuel used.

Technologies & Software

  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Computerized maintenance management system CMMS
  • DeepSeek
  • Statistical software
  • Microsoft Outlook
  • Nova (Amazon)
  • Database software
  • Grok (xAI)
  • Building management system software
  • Operational Data Store ODS software
  • Microsoft Excel
  • Siemens Industrial AI
  • Spreadsheet software
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Claude (Anthropic)
  • Microsoft Office software
  • Microsoft Active Server Pages ASP
  • SAP software
  • Web browser software
  • Llama (Meta)
  • Microsoft Word
  • Graphics software
  • Word processing software
  • Cognex Vision AI
  • Gemini (Google)
  • ABB AI Robotics
  • Rockwell Automation AI
  • Operating system software
  • Email software
  • Two way radios
  • Combustion analyzers
  • Pipe wrenches
  • Power drills
  • Adjustable wrenches
  • Conductivity meters
  • Layout squares
  • Phillips head screwdrivers
  • Dial indicators
  • Industrial platform scales
  • Shielded arc welding tools
  • Pipe cutters
  • Amp meters
  • Hydrometers
  • Claw hammers
  • Sandblasters
  • Colorimeters
  • Socket wrench sets
  • Forklifts
  • Filter masks
  • Hydraulic boom trucks
  • Graduated glass cylinders
  • Dial calipers
  • Pressure transmitters
  • Metal cutting taps
  • Oil guns
  • Electronic remote reading thermometers
  • Power meters
  • Thermocouples
  • Straight screwdrivers
  • Ladders
  • Scaffolding
  • Precision levels
  • Rotary hammers
  • Pneumatic pumps
  • Infrared guns
  • Grapple cranes
  • Safety glasses
  • Metal cutting dies
  • Descalers
  • Bench lathes
  • Locking pliers
  • Opacity meters
  • Turbidimeters
  • Personal computers
  • Water column gauges
  • Electric drain augers
  • Oxyacetylene welding equipment
  • Equipment cleaning scrapers
  • Power saws
  • Safety gloves
  • Ratchets
  • Bourdon tubes
  • pH indicators
  • Grease guns
  • Pressure gauges
  • Drill presses
  • Tapping machines
  • Digital multimeters
  • Gas brazing equipment
  • Manifold test gauges
  • Ohmmeters
  • Steam cleaning equipment
  • Hydraulic press frames
  • Electronic temperature sensors
  • Hand pipe threaders
  • Self-contained breathing apparatus
  • Programmable logic controllers PLC
  • Micrometers
  • Protective ear plugs
  • Dropping pipettes
  • Voltmeters
  • Sling psychrometers

Alternative Job Titles