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Automation Risk Analysis

Will “Thermal Systems Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Thermal Systems Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Thermal Systems Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Test electrical systems to determine voltages, using voltage meters.

  • Weigh, measure, and record fuel used.

  • Ignite fuel in burners, using torches or flames.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Install burners and auxiliary equipment, using hand tools.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Investigate and report on accidents.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

Technologies & Software

  • Grok (xAI)
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  • Microsoft Office software
  • DeepSeek
  • ABB AI Robotics
  • Siemens Industrial AI
  • Microsoft Active Server Pages ASP
  • Llama (Meta)
  • Web browser software
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • SAP software
  • Rockwell Automation AI
  • Nova (Amazon)
  • Computerized maintenance management system CMMS
  • Spreadsheet software
  • Gemini (Google)
  • Word processing software
  • Kimi (Moonshot AI)
  • Database software
  • Graphics software
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Statistical software
  • Operating system software
  • Microsoft PowerPoint
  • Microsoft Word
  • Microsoft Excel
  • Email software
  • Cognex Vision AI
  • Qwen (Alibaba)
  • Operational Data Store ODS software
  • Sight Machine AI
  • Equipment cleaning scrapers
  • Precision levels
  • Tapping machines
  • Pipe cutters
  • Pressure transmitters
  • Adjustable wrenches
  • Dropping pipettes
  • Claw hammers
  • Power meters
  • Socket wrench sets
  • Dial calipers
  • Digital multimeters
  • Layout squares
  • Grease guns
  • Electric drain augers
  • Protective ear plugs
  • Infrared guns
  • Forklifts
  • Oil guns
  • Turbidimeters
  • Electronic remote reading thermometers
  • Personal computers
  • Industrial platform scales
  • Pressure gauges
  • Water column gauges
  • Dial indicators
  • Drill presses
  • Scaffolding
  • Bourdon tubes
  • Bench lathes
  • Colorimeters
  • Opacity meters
  • Pipe wrenches
  • Power saws
  • Micrometers
  • Electronic temperature sensors
  • Pneumatic pumps
  • Sandblasters
  • Steam cleaning equipment
  • Programmable logic controllers PLC
  • Hydrometers
  • Straight screwdrivers
  • Oxyacetylene welding equipment
  • Rotary hammers
  • Hydraulic boom trucks
  • Graduated glass cylinders
  • Hydraulic press frames
  • Phillips head screwdrivers
  • Grapple cranes
  • Safety glasses
  • Gas brazing equipment
  • Locking pliers
  • Metal cutting taps
  • Shielded arc welding tools
  • Hand pipe threaders
  • pH indicators
  • Self-contained breathing apparatus
  • Metal cutting dies
  • Voltmeters
  • Two way radios
  • Ratchets
  • Thermocouples
  • Ladders
  • Safety gloves
  • Combustion analyzers
  • Power drills
  • Manifold test gauges
  • Amp meters
  • Sling psychrometers
  • Conductivity meters
  • Filter masks
  • Ohmmeters
  • Descalers

Alternative Job Titles