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Automation Risk Analysis

Will “Thermal Systems Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Thermal Systems Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Thermal Systems Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Test electrical systems to determine voltages, using voltage meters.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Install burners and auxiliary equipment, using hand tools.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Investigate and report on accidents.

  • Weigh, measure, and record fuel used.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Ignite fuel in burners, using torches or flames.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Develop operation, safety, and maintenance procedures or assist in their development.

Technologies & Software

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  • Operating system software
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  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Microsoft Office software
  • Microsoft PowerPoint
  • Graphics software
  • Gemini (Google)
  • Statistical software
  • Computerized maintenance management system CMMS
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • SAP software
  • Qwen (Alibaba)
  • Building management system software
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Cognex Vision AI
  • Operational Data Store ODS software
  • Grease guns
  • Power drills
  • Phillips head screwdrivers
  • Metal cutting taps
  • Hydraulic press frames
  • Programmable logic controllers PLC
  • Amp meters
  • Ohmmeters
  • Forklifts
  • Dial calipers
  • Hydraulic boom trucks
  • Industrial platform scales
  • Precision levels
  • Dropping pipettes
  • Hand pipe threaders
  • Combustion analyzers
  • Colorimeters
  • Ladders
  • Adjustable wrenches
  • Electronic remote reading thermometers
  • Pipe wrenches
  • Power saws
  • Metal cutting dies
  • Dial indicators
  • Oxyacetylene welding equipment
  • Claw hammers
  • Pressure gauges
  • Straight screwdrivers
  • Micrometers
  • Sling psychrometers
  • Protective ear plugs
  • Tapping machines
  • Equipment cleaning scrapers
  • Opacity meters
  • Filter masks
  • Infrared guns
  • Grapple cranes
  • Water column gauges
  • Rotary hammers
  • Hydrometers
  • Digital multimeters
  • Power meters
  • Personal computers
  • Electric drain augers
  • pH indicators
  • Graduated glass cylinders
  • Layout squares
  • Shielded arc welding tools
  • Pipe cutters
  • Descalers
  • Drill presses
  • Safety glasses
  • Conductivity meters
  • Ratchets
  • Voltmeters
  • Scaffolding
  • Manifold test gauges
  • Bourdon tubes
  • Pneumatic pumps
  • Socket wrench sets
  • Locking pliers
  • Oil guns
  • Pressure transmitters
  • Electronic temperature sensors
  • Safety gloves
  • Gas brazing equipment
  • Turbidimeters
  • Self-contained breathing apparatus
  • Thermocouples
  • Two way radios
  • Steam cleaning equipment
  • Bench lathes
  • Sandblasters

Alternative Job Titles