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Automation Risk Analysis

Will “Boiler Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Boiler Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Boiler Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Ignite fuel in burners, using torches or flames.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Investigate and report on accidents.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Test electrical systems to determine voltages, using voltage meters.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Install burners and auxiliary equipment, using hand tools.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Weigh, measure, and record fuel used.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

Technologies & Software

  • Nova (Amazon)
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  • Claude (Anthropic)
  • Computerized maintenance management system CMMS
  • Grok (xAI)
  • Gemini (Google)
  • Word processing software
  • Microsoft Excel
  • Llama (Meta)
  • Database software
  • Microsoft Word
  • Email software
  • Siemens Industrial AI
  • Statistical software
  • Operating system software
  • SAP software
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Spreadsheet software
  • Sight Machine AI
  • Operational Data Store ODS software
  • ChatGPT (OpenAI)
  • Microsoft Active Server Pages ASP
  • Cognex Vision AI
  • DeepSeek
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Graphics software
  • Web browser software
  • Rockwell Automation AI
  • Microsoft Office software
  • Metal cutting dies
  • Infrared guns
  • Safety gloves
  • pH indicators
  • Tapping machines
  • Claw hammers
  • Ohmmeters
  • Rotary hammers
  • Ratchets
  • Phillips head screwdrivers
  • Hydraulic press frames
  • Equipment cleaning scrapers
  • Filter masks
  • Hydraulic boom trucks
  • Bourdon tubes
  • Pneumatic pumps
  • Two way radios
  • Pipe cutters
  • Programmable logic controllers PLC
  • Thermocouples
  • Self-contained breathing apparatus
  • Scaffolding
  • Grease guns
  • Grapple cranes
  • Ladders
  • Digital multimeters
  • Steam cleaning equipment
  • Amp meters
  • Oil guns
  • Pressure gauges
  • Power meters
  • Power saws
  • Straight screwdrivers
  • Descalers
  • Conductivity meters
  • Pipe wrenches
  • Micrometers
  • Turbidimeters
  • Pressure transmitters
  • Locking pliers
  • Graduated glass cylinders
  • Precision levels
  • Power drills
  • Drill presses
  • Forklifts
  • Opacity meters
  • Layout squares
  • Colorimeters
  • Electronic temperature sensors
  • Dropping pipettes
  • Industrial platform scales
  • Oxyacetylene welding equipment
  • Electric drain augers
  • Hand pipe threaders
  • Sandblasters
  • Safety glasses
  • Protective ear plugs
  • Dial indicators
  • Combustion analyzers
  • Voltmeters
  • Dial calipers
  • Water column gauges
  • Hydrometers
  • Sling psychrometers
  • Shielded arc welding tools
  • Electronic remote reading thermometers
  • Metal cutting taps
  • Adjustable wrenches
  • Manifold test gauges
  • Socket wrench sets
  • Gas brazing equipment
  • Bench lathes
  • Personal computers

Alternative Job Titles