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Automation Risk Analysis

Will “Diesel Stationary Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Diesel Stationary Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Diesel Stationary Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Install burners and auxiliary equipment, using hand tools.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Weigh, measure, and record fuel used.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Investigate and report on accidents.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Test electrical systems to determine voltages, using voltage meters.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Ignite fuel in burners, using torches or flames.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

Technologies & Software

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  • Database software
  • Word processing software
  • Spreadsheet software
  • Qwen (Alibaba)
  • Gemini (Google)
  • Microsoft Excel
  • Computerized maintenance management system CMMS
  • Operational Data Store ODS software
  • Microsoft Office software
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • DeepSeek
  • Microsoft PowerPoint
  • Statistical software
  • Building management system software
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Grok (xAI)
  • Email software
  • Microsoft Active Server Pages ASP
  • ABB AI Robotics
  • Microsoft Outlook
  • Rockwell Automation AI
  • Operating system software
  • Kimi (Moonshot AI)
  • Sight Machine AI
  • Nova (Amazon)
  • Combustion analyzers
  • Pipe wrenches
  • Safety glasses
  • Voltmeters
  • Safety gloves
  • Sling psychrometers
  • Rotary hammers
  • Gas brazing equipment
  • Ratchets
  • Infrared guns
  • Adjustable wrenches
  • Bench lathes
  • Turbidimeters
  • Socket wrench sets
  • Metal cutting taps
  • Pneumatic pumps
  • Protective ear plugs
  • Grease guns
  • Pressure gauges
  • Electric drain augers
  • Power meters
  • Dropping pipettes
  • Power saws
  • Opacity meters
  • Straight screwdrivers
  • Two way radios
  • Digital multimeters
  • Conductivity meters
  • Self-contained breathing apparatus
  • Graduated glass cylinders
  • Shielded arc welding tools
  • Pressure transmitters
  • Hydraulic press frames
  • Ladders
  • Steam cleaning equipment
  • Filter masks
  • Claw hammers
  • Layout squares
  • Hand pipe threaders
  • Phillips head screwdrivers
  • Water column gauges
  • Equipment cleaning scrapers
  • Drill presses
  • Hydraulic boom trucks
  • Industrial platform scales
  • Descalers
  • Personal computers
  • Dial indicators
  • Oil guns
  • Bourdon tubes
  • Oxyacetylene welding equipment
  • Pipe cutters
  • Thermocouples
  • Ohmmeters
  • Colorimeters
  • Scaffolding
  • Forklifts
  • Programmable logic controllers PLC
  • Grapple cranes
  • Electronic remote reading thermometers
  • Amp meters
  • Power drills
  • Hydrometers
  • pH indicators
  • Sandblasters
  • Dial calipers
  • Manifold test gauges
  • Precision levels
  • Metal cutting dies
  • Tapping machines
  • Locking pliers
  • Electronic temperature sensors
  • Micrometers

Alternative Job Titles