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Automation Risk Analysis

Will “Operating Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Operating Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Operating Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Test electrical systems to determine voltages, using voltage meters.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Install burners and auxiliary equipment, using hand tools.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Weigh, measure, and record fuel used.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Ignite fuel in burners, using torches or flames.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Investigate and report on accidents.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

Technologies & Software

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  • Llama (Meta)
  • Spreadsheet software
  • Gemini (Google)
  • Nova (Amazon)
  • ABB AI Robotics
  • Word processing software
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Web browser software
  • Microsoft Excel
  • DeepSeek
  • Operational Data Store ODS software
  • Grok (xAI)
  • Operating system software
  • Microsoft Word
  • Mistral (Mistral AI)
  • Email software
  • Microsoft Office software
  • Qwen (Alibaba)
  • Statistical software
  • Microsoft Outlook
  • Database software
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Computerized maintenance management system CMMS
  • Claude (Anthropic)
  • Microsoft Active Server Pages ASP
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Hydraulic boom trucks
  • Oxyacetylene welding equipment
  • Safety gloves
  • Tapping machines
  • Pressure transmitters
  • Filter masks
  • Gas brazing equipment
  • Opacity meters
  • Grapple cranes
  • Descalers
  • Pressure gauges
  • Turbidimeters
  • Micrometers
  • Water column gauges
  • Hand pipe threaders
  • Straight screwdrivers
  • Electric drain augers
  • Power saws
  • Steam cleaning equipment
  • Layout squares
  • Pneumatic pumps
  • Safety glasses
  • Socket wrench sets
  • Scaffolding
  • Ladders
  • Manifold test gauges
  • Shielded arc welding tools
  • Phillips head screwdrivers
  • Forklifts
  • Adjustable wrenches
  • Bench lathes
  • Digital multimeters
  • Precision levels
  • Ohmmeters
  • Hydrometers
  • Electronic temperature sensors
  • Two way radios
  • Programmable logic controllers PLC
  • Rotary hammers
  • Self-contained breathing apparatus
  • Infrared guns
  • Dropping pipettes
  • Sandblasters
  • Equipment cleaning scrapers
  • Bourdon tubes
  • Thermocouples
  • Combustion analyzers
  • Metal cutting taps
  • Grease guns
  • Sling psychrometers
  • Ratchets
  • Pipe cutters
  • Amp meters
  • Power drills
  • Oil guns
  • Colorimeters
  • Claw hammers
  • Hydraulic press frames
  • Locking pliers
  • Conductivity meters
  • Metal cutting dies
  • Power meters
  • Pipe wrenches
  • Drill presses
  • Voltmeters
  • Electronic remote reading thermometers
  • pH indicators
  • Protective ear plugs
  • Industrial platform scales
  • Personal computers
  • Graduated glass cylinders
  • Dial indicators
  • Dial calipers

Alternative Job Titles