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Automation Risk Analysis

Will “Operating Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Operating Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Operating Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Weigh, measure, and record fuel used.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Install burners and auxiliary equipment, using hand tools.

  • Ignite fuel in burners, using torches or flames.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Investigate and report on accidents.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Test electrical systems to determine voltages, using voltage meters.

Technologies & Software

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  • Claude (Anthropic)
  • Llama (Meta)
  • Microsoft Office software
  • Nova (Amazon)
  • ABB AI Robotics
  • Word processing software
  • Statistical software
  • Rockwell Automation AI
  • Building management system software
  • DeepSeek
  • Grok (xAI)
  • Microsoft Word
  • Cognex Vision AI
  • Siemens Industrial AI
  • Operational Data Store ODS software
  • ChatGPT (OpenAI)
  • Database software
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • Email software
  • Operating system software
  • Graphics software
  • Computerized maintenance management system CMMS
  • Microsoft PowerPoint
  • Gemini (Google)
  • SAP software
  • Qwen (Alibaba)
  • Microsoft Active Server Pages ASP
  • Kimi (Moonshot AI)
  • Web browser software
  • Power drills
  • Safety glasses
  • Opacity meters
  • Infrared guns
  • Grapple cranes
  • Grease guns
  • Dial indicators
  • Sandblasters
  • Micrometers
  • Hydraulic press frames
  • Shielded arc welding tools
  • Power saws
  • Socket wrench sets
  • Ladders
  • Ohmmeters
  • Sling psychrometers
  • Drill presses
  • Pipe cutters
  • Metal cutting taps
  • Claw hammers
  • Precision levels
  • Bourdon tubes
  • Water column gauges
  • Colorimeters
  • Hand pipe threaders
  • Locking pliers
  • Phillips head screwdrivers
  • Thermocouples
  • Two way radios
  • Rotary hammers
  • Combustion analyzers
  • Adjustable wrenches
  • Steam cleaning equipment
  • Programmable logic controllers PLC
  • Oxyacetylene welding equipment
  • Forklifts
  • Ratchets
  • Conductivity meters
  • Tapping machines
  • Hydraulic boom trucks
  • Scaffolding
  • Oil guns
  • Power meters
  • Self-contained breathing apparatus
  • Descalers
  • Personal computers
  • Bench lathes
  • Electronic temperature sensors
  • Pressure transmitters
  • Turbidimeters
  • Dial calipers
  • Equipment cleaning scrapers
  • Industrial platform scales
  • Metal cutting dies
  • Voltmeters
  • Electronic remote reading thermometers
  • Hydrometers
  • Protective ear plugs
  • Dropping pipettes
  • Pipe wrenches
  • Layout squares
  • Digital multimeters
  • Manifold test gauges
  • Graduated glass cylinders
  • Pneumatic pumps
  • Filter masks
  • Safety gloves
  • Gas brazing equipment
  • pH indicators
  • Amp meters
  • Straight screwdrivers
  • Electric drain augers
  • Pressure gauges

Alternative Job Titles