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Automation Risk Analysis

Will “Cooling System Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Cooling System Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Cooling System Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Ignite fuel in burners, using torches or flames.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Investigate and report on accidents.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Weigh, measure, and record fuel used.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Install burners and auxiliary equipment, using hand tools.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Test electrical systems to determine voltages, using voltage meters.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

Technologies & Software

  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Computerized maintenance management system CMMS
  • Database software
  • Gemini (Google)
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Word processing software
  • Statistical software
  • Graphics software
  • DeepSeek
  • Rockwell Automation AI
  • Operational Data Store ODS software
  • Mistral (Mistral AI)
  • Spreadsheet software
  • Microsoft Excel
  • Web browser software
  • Microsoft Outlook
  • Microsoft Office software
  • ABB AI Robotics
  • Nova (Amazon)
  • Grok (xAI)
  • Operating system software
  • Building management system software
  • Microsoft PowerPoint
  • SAP software
  • Llama (Meta)
  • Siemens Industrial AI
  • Sight Machine AI
  • Microsoft Active Server Pages ASP
  • Email software
  • Kimi (Moonshot AI)
  • Water column gauges
  • Pipe wrenches
  • Infrared guns
  • Claw hammers
  • Colorimeters
  • Ratchets
  • Tapping machines
  • pH indicators
  • Gas brazing equipment
  • Adjustable wrenches
  • Steam cleaning equipment
  • Locking pliers
  • Oxyacetylene welding equipment
  • Pneumatic pumps
  • Socket wrench sets
  • Power drills
  • Electronic remote reading thermometers
  • Scaffolding
  • Precision levels
  • Shielded arc welding tools
  • Hydraulic press frames
  • Grapple cranes
  • Safety glasses
  • Voltmeters
  • Rotary hammers
  • Metal cutting dies
  • Hydrometers
  • Hydraulic boom trucks
  • Power meters
  • Sandblasters
  • Pressure gauges
  • Metal cutting taps
  • Equipment cleaning scrapers
  • Phillips head screwdrivers
  • Industrial platform scales
  • Pipe cutters
  • Ohmmeters
  • Electronic temperature sensors
  • Graduated glass cylinders
  • Forklifts
  • Oil guns
  • Filter masks
  • Drill presses
  • Bench lathes
  • Descalers
  • Personal computers
  • Digital multimeters
  • Thermocouples
  • Safety gloves
  • Straight screwdrivers
  • Hand pipe threaders
  • Manifold test gauges
  • Sling psychrometers
  • Dial indicators
  • Protective ear plugs
  • Ladders
  • Self-contained breathing apparatus
  • Grease guns
  • Pressure transmitters
  • Dropping pipettes
  • Power saws
  • Programmable logic controllers PLC
  • Amp meters
  • Turbidimeters
  • Combustion analyzers
  • Micrometers
  • Conductivity meters
  • Bourdon tubes
  • Opacity meters
  • Dial calipers
  • Layout squares
  • Two way radios
  • Electric drain augers

Alternative Job Titles