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Automation Risk Analysis

Will “Cooling System Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Cooling System Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Cooling System Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Install burners and auxiliary equipment, using hand tools.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Weigh, measure, and record fuel used.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Investigate and report on accidents.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Ignite fuel in burners, using torches or flames.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Test electrical systems to determine voltages, using voltage meters.

Technologies & Software

  • Database software
  • Spreadsheet software
  • ChatGPT (OpenAI)
  • Computerized maintenance management system CMMS
  • Operating system software
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Microsoft Word
  • Llama (Meta)
  • DeepSeek
  • Email software
  • Microsoft Excel
  • Claude (Anthropic)
  • Building management system software
  • Qwen (Alibaba)
  • SAP software
  • Operational Data Store ODS software
  • Word processing software
  • Graphics software
  • Cognex Vision AI
  • Siemens Industrial AI
  • Microsoft Outlook
  • Statistical software
  • Sight Machine AI
  • Grok (xAI)
  • Microsoft PowerPoint
  • Microsoft Office software
  • Web browser software
  • Rockwell Automation AI
  • Kimi (Moonshot AI)
  • Microsoft Active Server Pages ASP
  • Gemini (Google)
  • Nova (Amazon)
  • Electric drain augers
  • Oil guns
  • Safety gloves
  • Equipment cleaning scrapers
  • Rotary hammers
  • Programmable logic controllers PLC
  • Two way radios
  • Combustion analyzers
  • Dial indicators
  • Socket wrench sets
  • Thermocouples
  • Power drills
  • Industrial platform scales
  • Shielded arc welding tools
  • Hand pipe threaders
  • Pipe wrenches
  • Sandblasters
  • Hydraulic boom trucks
  • Locking pliers
  • Adjustable wrenches
  • Ladders
  • Turbidimeters
  • Dropping pipettes
  • Amp meters
  • Graduated glass cylinders
  • Claw hammers
  • Tapping machines
  • Bourdon tubes
  • Conductivity meters
  • Protective ear plugs
  • Gas brazing equipment
  • Pneumatic pumps
  • Personal computers
  • Electronic remote reading thermometers
  • Colorimeters
  • Micrometers
  • Straight screwdrivers
  • Filter masks
  • Oxyacetylene welding equipment
  • Pressure transmitters
  • Opacity meters
  • Digital multimeters
  • Forklifts
  • Electronic temperature sensors
  • Power saws
  • Scaffolding
  • Precision levels
  • pH indicators
  • Safety glasses
  • Voltmeters
  • Pipe cutters
  • Steam cleaning equipment
  • Sling psychrometers
  • Ohmmeters
  • Water column gauges
  • Grease guns
  • Infrared guns
  • Dial calipers
  • Descalers
  • Layout squares
  • Pressure gauges
  • Power meters
  • Self-contained breathing apparatus
  • Grapple cranes
  • Manifold test gauges
  • Metal cutting taps
  • Metal cutting dies
  • Ratchets
  • Hydraulic press frames
  • Drill presses
  • Hydrometers
  • Phillips head screwdrivers
  • Bench lathes

Alternative Job Titles