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Automation Risk Analysis

Will “Plugman” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Plugman” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Plugman” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Ignite fuel in burners, using torches or flames.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Install burners and auxiliary equipment, using hand tools.

  • Weigh, measure, and record fuel used.

  • Investigate and report on accidents.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Test electrical systems to determine voltages, using voltage meters.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

Technologies & Software

  • Graphics software
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  • Computerized maintenance management system CMMS
  • Database software
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Web browser software
  • ABB AI Robotics
  • Sight Machine AI
  • Microsoft Active Server Pages ASP
  • Nova (Amazon)
  • Microsoft Outlook
  • DeepSeek
  • SAP software
  • Microsoft Office software
  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • Operating system software
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Grok (xAI)
  • Spreadsheet software
  • Mistral (Mistral AI)
  • Statistical software
  • ChatGPT (OpenAI)
  • Email software
  • Microsoft Word
  • Operational Data Store ODS software
  • Gemini (Google)
  • Microsoft Excel
  • Word processing software
  • Llama (Meta)
  • Phillips head screwdrivers
  • Claw hammers
  • Hydraulic boom trucks
  • Straight screwdrivers
  • Pressure gauges
  • Metal cutting taps
  • Personal computers
  • Filter masks
  • Rotary hammers
  • Locking pliers
  • Voltmeters
  • Tapping machines
  • Dial calipers
  • Equipment cleaning scrapers
  • Water column gauges
  • Descalers
  • Forklifts
  • Power saws
  • Steam cleaning equipment
  • Grapple cranes
  • Two way radios
  • Power drills
  • Colorimeters
  • Safety gloves
  • Ratchets
  • Gas brazing equipment
  • Amp meters
  • Electric drain augers
  • Scaffolding
  • Hand pipe threaders
  • Safety glasses
  • Shielded arc welding tools
  • Pipe cutters
  • Layout squares
  • Protective ear plugs
  • Ladders
  • Opacity meters
  • Dial indicators
  • Industrial platform scales
  • Pressure transmitters
  • Oxyacetylene welding equipment
  • Hydrometers
  • Bourdon tubes
  • Turbidimeters
  • Pneumatic pumps
  • Socket wrench sets
  • Electronic remote reading thermometers
  • Dropping pipettes
  • Manifold test gauges
  • Drill presses
  • Combustion analyzers
  • pH indicators
  • Programmable logic controllers PLC
  • Digital multimeters
  • Sling psychrometers
  • Micrometers
  • Sandblasters
  • Power meters
  • Graduated glass cylinders
  • Thermocouples
  • Adjustable wrenches
  • Ohmmeters
  • Self-contained breathing apparatus
  • Infrared guns
  • Metal cutting dies
  • Bench lathes
  • Grease guns
  • Conductivity meters
  • Hydraulic press frames
  • Oil guns
  • Precision levels
  • Pipe wrenches
  • Electronic temperature sensors

Alternative Job Titles