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Automation Risk Analysis

Will “Byproduct Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Byproduct Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Byproduct Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Investigate and report on accidents.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Test electrical systems to determine voltages, using voltage meters.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Weigh, measure, and record fuel used.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Ignite fuel in burners, using torches or flames.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Install burners and auxiliary equipment, using hand tools.

Technologies & Software

  • Computerized maintenance management system CMMS
  • Spreadsheet software
  • Building management system software
  • Microsoft PowerPoint
  • Llama (Meta)
  • Statistical software
  • SAP software
  • Word processing software
  • Web browser software
  • Cognex Vision AI
  • Microsoft Active Server Pages ASP
  • Rockwell Automation AI
  • Gemini (Google)
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Operational Data Store ODS software
  • Grok (xAI)
  • DeepSeek
  • ABB AI Robotics
  • Microsoft Outlook
  • Email software
  • Operating system software
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Claude (Anthropic)
  • Microsoft Office software
  • Mistral (Mistral AI)
  • Database software
  • Graphics software
  • Sandblasters
  • Protective ear plugs
  • Gas brazing equipment
  • Programmable logic controllers PLC
  • Personal computers
  • Tapping machines
  • Dial calipers
  • Drill presses
  • Graduated glass cylinders
  • Sling psychrometers
  • Filter masks
  • Dial indicators
  • Ratchets
  • Layout squares
  • Grease guns
  • Precision levels
  • Pressure transmitters
  • Power drills
  • Voltmeters
  • Conductivity meters
  • Claw hammers
  • Micrometers
  • Ladders
  • Adjustable wrenches
  • Turbidimeters
  • Bench lathes
  • Metal cutting taps
  • Power meters
  • Steam cleaning equipment
  • Electronic temperature sensors
  • Phillips head screwdrivers
  • Socket wrench sets
  • Rotary hammers
  • Oxyacetylene welding equipment
  • Self-contained breathing apparatus
  • Power saws
  • Forklifts
  • Opacity meters
  • Colorimeters
  • Bourdon tubes
  • Oil guns
  • Metal cutting dies
  • Pressure gauges
  • Safety glasses
  • Hydraulic press frames
  • Straight screwdrivers
  • Electric drain augers
  • Hydraulic boom trucks
  • Two way radios
  • Digital multimeters
  • Thermocouples
  • Manifold test gauges
  • Pipe wrenches
  • Safety gloves
  • Water column gauges
  • Equipment cleaning scrapers
  • Combustion analyzers
  • Pipe cutters
  • Hand pipe threaders
  • Locking pliers
  • pH indicators
  • Shielded arc welding tools
  • Ohmmeters
  • Grapple cranes
  • Infrared guns
  • Descalers
  • Amp meters
  • Industrial platform scales
  • Electronic remote reading thermometers
  • Hydrometers
  • Scaffolding
  • Pneumatic pumps
  • Dropping pipettes

Alternative Job Titles