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Automation Risk Analysis

Will “Cooling Tower Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Cooling Tower Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Cooling Tower Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Ignite fuel in burners, using torches or flames.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Weigh, measure, and record fuel used.

  • Test electrical systems to determine voltages, using voltage meters.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Investigate and report on accidents.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Install burners and auxiliary equipment, using hand tools.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

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  • Word processing software
  • Building management system software
  • Email software
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Database software
  • Web browser software
  • Microsoft Office software
  • Microsoft Outlook
  • Microsoft Word
  • Spreadsheet software
  • Graphics software
  • Gemini (Google)
  • Rockwell Automation AI
  • Microsoft Excel
  • Qwen (Alibaba)
  • SAP software
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • DeepSeek
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Computerized maintenance management system CMMS
  • Operational Data Store ODS software
  • Siemens Industrial AI
  • Operating system software
  • Precision levels
  • Sandblasters
  • Pneumatic pumps
  • Conductivity meters
  • Ladders
  • Pipe cutters
  • Electric drain augers
  • Descalers
  • Two way radios
  • Ratchets
  • Phillips head screwdrivers
  • Metal cutting dies
  • Hydraulic press frames
  • Straight screwdrivers
  • Drill presses
  • Claw hammers
  • Socket wrench sets
  • Steam cleaning equipment
  • Dial indicators
  • Pressure transmitters
  • Voltmeters
  • Hydraulic boom trucks
  • Shielded arc welding tools
  • Adjustable wrenches
  • Oil guns
  • Thermocouples
  • Safety gloves
  • Tapping machines
  • Self-contained breathing apparatus
  • Equipment cleaning scrapers
  • Combustion analyzers
  • Hydrometers
  • Power meters
  • Filter masks
  • Dropping pipettes
  • Power saws
  • Pressure gauges
  • Water column gauges
  • Oxyacetylene welding equipment
  • Graduated glass cylinders
  • Industrial platform scales
  • Electronic temperature sensors
  • Personal computers
  • Layout squares
  • Safety glasses
  • Power drills
  • Dial calipers
  • Amp meters
  • Grapple cranes
  • Protective ear plugs
  • Hand pipe threaders
  • Turbidimeters
  • Rotary hammers
  • Metal cutting taps
  • Locking pliers
  • Opacity meters
  • Forklifts
  • Grease guns
  • Pipe wrenches
  • Bourdon tubes
  • Colorimeters
  • Micrometers
  • Programmable logic controllers PLC
  • Scaffolding
  • Bench lathes
  • Electronic remote reading thermometers
  • Infrared guns
  • Manifold test gauges
  • Digital multimeters
  • Gas brazing equipment
  • Sling psychrometers
  • pH indicators
  • Ohmmeters

Alternative Job Titles