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Automation Risk Analysis

Will “Recovery Boiler Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Recovery Boiler Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Recovery Boiler Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Ignite fuel in burners, using torches or flames.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Weigh, measure, and record fuel used.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Investigate and report on accidents.

  • Install burners and auxiliary equipment, using hand tools.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Test electrical systems to determine voltages, using voltage meters.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

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  • Graduated glass cylinders
  • pH indicators
  • Voltmeters
  • Water column gauges
  • Programmable logic controllers PLC
  • Two way radios
  • Grapple cranes
  • Forklifts
  • Bench lathes
  • Personal computers
  • Scaffolding
  • Pressure transmitters
  • Ratchets
  • Protective ear plugs
  • Pneumatic pumps
  • Safety glasses
  • Dial indicators
  • Descalers
  • Infrared guns
  • Claw hammers
  • Sling psychrometers
  • Pressure gauges
  • Metal cutting dies
  • Sandblasters
  • Hand pipe threaders
  • Opacity meters
  • Safety gloves
  • Precision levels
  • Manifold test gauges
  • Digital multimeters
  • Filter masks
  • Tapping machines
  • Dropping pipettes
  • Grease guns
  • Industrial platform scales
  • Electric drain augers
  • Amp meters
  • Colorimeters
  • Ladders
  • Hydrometers
  • Phillips head screwdrivers
  • Conductivity meters
  • Adjustable wrenches
  • Pipe cutters
  • Rotary hammers
  • Power meters
  • Shielded arc welding tools
  • Bourdon tubes
  • Dial calipers
  • Power saws
  • Electronic remote reading thermometers
  • Combustion analyzers
  • Locking pliers
  • Power drills
  • Equipment cleaning scrapers
  • Micrometers
  • Gas brazing equipment
  • Hydraulic boom trucks
  • Metal cutting taps
  • Ohmmeters
  • Self-contained breathing apparatus
  • Thermocouples
  • Layout squares
  • Oxyacetylene welding equipment
  • Turbidimeters
  • Oil guns
  • Steam cleaning equipment
  • Hydraulic press frames
  • Electronic temperature sensors
  • Straight screwdrivers
  • Drill presses
  • Socket wrench sets
  • Pipe wrenches

Alternative Job Titles