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Automation Risk Analysis

Will “Broach Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Broach Setter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Broach Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

Technologies & Software

  • Striker Systems SS-Die Design
  • NC verification software
  • Striker Systems SS-Draw Form
  • Dassault Systemes SolidWorks
  • data M Software COPRA MetalBender
  • Microsoft PowerPoint
  • Kubotek USA KeyCreator
  • JobPack MES Scheduler
  • Bentley MicroStation
  • ABB AI Robotics
  • Microsoft Project
  • Logopress
  • Siemens Industrial AI
  • Autodesk Inventor
  • 1CadCam Unigraphics
  • Cognex Vision AI
  • Cimatron CimatronE Master
  • Microsoft Office software
  • SAP software
  • Striker Systems SS-Strip Design
  • DP Technology ESPRIT
  • Microsoft Excel
  • Virtual Gibbs CADD/CAM
  • Dassault Systemes CATIA
  • Microsoft Word
  • CNC Mastercam
  • Vero International VISI-Mould
  • PTC Creo Parametric
  • Seco Tools Seco Point
  • Mastercam computer-aided design and manufacturing software
  • OPEN MIND Technologies hyperMILL
  • Sight Machine AI
  • MAKER CAD/CAM Services DIEMAKER
  • Rockwell Automation AI
  • Microsoft Outlook
  • VX Corporation VX Mold & Die
  • Autodesk AutoCAD
  • Tap sets
  • Portable welders
  • Toolmaker's microscopes
  • Thread gauges
  • Allen wrenches
  • Handheld refractometers
  • Laser scanner coordinate capturing equipment
  • Dividers
  • Power shears
  • Dial calipers
  • Cutoff saws
  • Radius gauges
  • Hand clamps
  • Abrasive cutoff saws
  • Dial indicators
  • Profile grinders
  • Air grinders
  • Hardness testing devices
  • Ultrasonic testing equipment
  • Protractors
  • Safety goggles
  • Vernier height gauges
  • V blocks
  • Gap lathes
  • Bridge cranes
  • Radial drill presses
  • Stamping presses
  • Deburring tools
  • Workshop bench vises
  • Surface finish comparators
  • Welders
  • Punch sets
  • Dust masks
  • Horizontal boring mills
  • Gauge blocks
  • Computerized numerical control CNC turning centers
  • Mallets
  • Portable drills
  • Counterbores
  • Honing stones
  • Brazing equipment
  • Riveting tools
  • Electrical Discharge Machining EDM machines
  • Rotary surface grinders
  • Metal markers
  • Heat treatment furnaces
  • Gear lathes
  • Feeler gauges
  • Shielded arc welding tools
  • Bore gauges
  • Bench grinders
  • Metal inert gas MIG welders
  • Oil dispensing cans
  • Jig bores
  • Wire electrical discharge machines
  • Chuck keys
  • Air-powered sandblasters
  • Hacksaws
  • Laser cutters
  • Laptop computers
  • Depth gauges
  • Flat blade screwdrivers
  • Precision tapered reamers
  • Thread ring gauges
  • Safety glasses
  • Rasps
  • Band saws
  • Plug gauges
  • Combination milling machines
  • Tube benders
  • 1-2-3 blocks
  • Grease guns
  • Deburring machines
  • Coordinate measuring machines CMM
  • Honing machines
  • Phillips head screwdrivers
  • Knee mills
  • Tungsten inert gas TIG welding equipment
  • Forklifts
  • Hermaphrodite calipers
  • Ear plugs
  • Power drills
  • Workshop cranes
  • Bearing pullers
  • Vertical belt sanders
  • Vertical milling machines
  • Power press brakes
  • Precision levels
  • Telescoping gauges
  • Wire brushes
  • Vertical bandsaws
  • Turret punch presses
  • Surface grinding machines
  • Furnace ladles
  • Tap extractors
  • Grinding wheels
  • Adjustable widemouth pliers
  • Angle gauge blocks
  • Tongs
  • Die maker's squares
  • Stick welders
  • Broachers
  • Vibratory tumblers
  • Arbor presses
  • Diamond dressers
  • Vernier calipers
  • Dust collectors
  • Digital plotters
  • Loupes
  • Claw hammers
  • Magnifying glasses
  • Height micrometers
  • Precision rulers
  • Hand reamers
  • Vernier protractors
  • Power grinders
  • Hydraulic pressing equipment
  • Tin snips
  • Steel rules
  • Compound sine bars
  • Angle plates
  • Hoisting equipment
  • Digital micrometers
  • Die spotting presses
  • Drill presses
  • Measuring tapes
  • Oxyacetylene welding equipment
  • Optical flats
  • Turret lathes
  • Protective face shields
  • Grinding wheel dressing sticks
  • Combination squares
  • Plasma arc welding equipment
  • Turning tools
  • T-style tap wrenches
  • Optical comparators
  • Hand jacks
  • Air compressors
  • Engraving machines
  • Drill point gauges
  • Telescoping measuring rods
  • Disc grinders
  • Knurling tools
  • Surface gauges
  • Tensile testers
  • Boring bars
  • Precision files
  • Layout squares
  • Acetylene torches
  • Grit blasting cabinets
  • Desktop computers
  • Die grinders
  • Cold chisels
  • Metal scribers
  • Magnetic drill presses
  • Countersinks