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Automation Risk Analysis

Will “Die Sinker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Sinker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Sinker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Develop and design new tools and dies, using computer-aided design software.

Technologies & Software

  • OPEN MIND Technologies hyperMILL
  • Microsoft Project
  • Virtual Gibbs CADD/CAM
  • MAKER CAD/CAM Services DIEMAKER
  • SAP software
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • Bentley MicroStation
  • Rockwell Automation AI
  • Logopress
  • VX Corporation VX Mold & Die
  • Microsoft Word
  • Siemens Industrial AI
  • PTC Creo Parametric
  • NC verification software
  • Microsoft Outlook
  • Striker Systems SS-Die Design
  • Kubotek USA KeyCreator
  • Sight Machine AI
  • DP Technology ESPRIT
  • Dassault Systemes CATIA
  • Cimatron CimatronE Master
  • 1CadCam Unigraphics
  • JobPack MES Scheduler
  • Vero International VISI-Mould
  • Striker Systems SS-Draw Form
  • Microsoft Excel
  • Striker Systems SS-Strip Design
  • Autodesk AutoCAD
  • Seco Tools Seco Point
  • data M Software COPRA MetalBender
  • Dassault Systemes SolidWorks
  • CNC Mastercam
  • ABB AI Robotics
  • Autodesk Inventor
  • Microsoft Office software
  • Microsoft PowerPoint
  • Tube benders
  • Telescoping gauges
  • Vernier calipers
  • Thread ring gauges
  • Countersinks
  • Dividers
  • Bench grinders
  • Grinding wheels
  • Tongs
  • Hydraulic pressing equipment
  • Dial indicators
  • Wire brushes
  • Flat blade screwdrivers
  • Welders
  • Grease guns
  • Tap sets
  • Toolmaker's microscopes
  • Gauge blocks
  • Die grinders
  • Profile grinders
  • Bearing pullers
  • Wire electrical discharge machines
  • Compound sine bars
  • V blocks
  • Stick welders
  • 1-2-3 blocks
  • Punch sets
  • Metal inert gas MIG welders
  • Air-powered sandblasters
  • Loupes
  • Chuck keys
  • Engraving machines
  • Hardness testing devices
  • Plug gauges
  • Optical flats
  • Laser scanner coordinate capturing equipment
  • Angle gauge blocks
  • Power shears
  • Telescoping measuring rods
  • Forklifts
  • Acetylene torches
  • Workshop bench vises
  • Oxyacetylene welding equipment
  • Power drills
  • Vertical bandsaws
  • Optical comparators
  • Mallets
  • Vernier protractors
  • Cutoff saws
  • Allen wrenches
  • Tensile testers
  • Jig bores
  • Knee mills
  • Power press brakes
  • Deburring tools
  • Workshop cranes
  • Measuring tapes
  • Grinding wheel dressing sticks
  • Rotary surface grinders
  • Electrical Discharge Machining EDM machines
  • Magnifying glasses
  • Layout squares
  • Bore gauges
  • Surface gauges
  • Digital micrometers
  • Oil dispensing cans
  • Plasma arc welding equipment
  • Gear lathes
  • Vernier height gauges
  • Height micrometers
  • Power grinders
  • Adjustable widemouth pliers
  • Hand jacks
  • Combination milling machines
  • Surface finish comparators
  • Gap lathes
  • Rasps
  • Handheld refractometers
  • Turret punch presses
  • Drill point gauges
  • Honing machines
  • Safety goggles
  • Shielded arc welding tools
  • Die maker's squares
  • Precision rulers
  • Grit blasting cabinets
  • Feeler gauges
  • Angle plates
  • Boring bars
  • Ear plugs
  • Dial calipers
  • Steel rules
  • Stamping presses
  • Dust masks
  • Tin snips
  • Computerized numerical control CNC turning centers
  • Abrasive cutoff saws
  • Radial drill presses
  • Digital plotters
  • Knurling tools
  • Laser cutters
  • Depth gauges
  • Hacksaws
  • Drill presses
  • Safety glasses
  • Brazing equipment
  • Protective face shields
  • Counterbores
  • Surface grinding machines
  • Cold chisels
  • Air grinders
  • Bridge cranes
  • Precision files
  • Honing stones
  • Metal markers
  • Portable welders
  • Turning tools
  • Vertical belt sanders
  • Tungsten inert gas TIG welding equipment
  • Protractors
  • Furnace ladles
  • Turret lathes
  • Metal scribers
  • Combination squares
  • Dust collectors
  • Hand reamers
  • Riveting tools
  • Diamond dressers
  • Disc grinders
  • Hand clamps
  • Horizontal boring mills
  • Hermaphrodite calipers
  • Air compressors
  • Claw hammers
  • Coordinate measuring machines CMM
  • Ultrasonic testing equipment
  • Magnetic drill presses
  • Hoisting equipment
  • Die spotting presses
  • Precision levels
  • Arbor presses
  • Phillips head screwdrivers
  • T-style tap wrenches
  • Vertical milling machines
  • Broachers
  • Precision tapered reamers
  • Radius gauges
  • Desktop computers
  • Deburring machines
  • Heat treatment furnaces
  • Laptop computers
  • Tap extractors
  • Vibratory tumblers
  • Thread gauges
  • Band saws
  • Portable drills