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Automation Risk Analysis

Will “Tool and Die Maker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Maker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Maker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • File, grind, shim, and adjust different parts to properly fit them together.

Technologies & Software

  • DP Technology ESPRIT
  • 1CadCam Unigraphics
  • Vero International VISI-Mould
  • Microsoft Office software
  • Cimatron CimatronE Master
  • MAKER CAD/CAM Services DIEMAKER
  • Striker Systems SS-Die Design
  • OPEN MIND Technologies hyperMILL
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Bentley MicroStation
  • Striker Systems SS-Strip Design
  • data M Software COPRA MetalBender
  • PTC Creo Parametric
  • JobPack MES Scheduler
  • Logopress
  • Autodesk Inventor
  • Dassault Systemes CATIA
  • Seco Tools Seco Point
  • Virtual Gibbs CADD/CAM
  • Striker Systems SS-Draw Form
  • Cognex Vision AI
  • Microsoft Excel
  • ABB AI Robotics
  • Sight Machine AI
  • Kubotek USA KeyCreator
  • Microsoft Project
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • CNC Mastercam
  • Dassault Systemes SolidWorks
  • NC verification software
  • SAP software
  • Autodesk AutoCAD
  • Microsoft Word
  • VX Corporation VX Mold & Die
  • Siemens Industrial AI
  • Tungsten inert gas TIG welding equipment
  • Hardness testing devices
  • Power shears
  • Horizontal boring mills
  • Gap lathes
  • Air grinders
  • Air compressors
  • Radial drill presses
  • Deburring machines
  • Gauge blocks
  • Compound sine bars
  • Dial indicators
  • Power press brakes
  • Digital micrometers
  • Ultrasonic testing equipment
  • Claw hammers
  • Flat blade screwdrivers
  • Bore gauges
  • Magnetic drill presses
  • Riveting tools
  • Die maker's squares
  • Die spotting presses
  • Metal scribers
  • Chuck keys
  • Allen wrenches
  • Dividers
  • Workshop cranes
  • Tensile testers
  • Precision rulers
  • Precision levels
  • Mallets
  • Workshop bench vises
  • Oil dispensing cans
  • Laptop computers
  • Tongs
  • Stamping presses
  • Steel rules
  • Portable welders
  • Loupes
  • Rotary surface grinders
  • Hoisting equipment
  • Laser scanner coordinate capturing equipment
  • Metal inert gas MIG welders
  • Turning tools
  • Vernier height gauges
  • Hand jacks
  • Broachers
  • Wire brushes
  • Measuring tapes
  • Abrasive cutoff saws
  • Radius gauges
  • Hermaphrodite calipers
  • Electrical Discharge Machining EDM machines
  • Toolmaker's microscopes
  • Tin snips
  • Bench grinders
  • Digital plotters
  • Desktop computers
  • Acetylene torches
  • Vibratory tumblers
  • Tube benders
  • Honing machines
  • 1-2-3 blocks
  • Metal markers
  • Die grinders
  • Tap sets
  • Safety goggles
  • Counterbores
  • Layout squares
  • Magnifying glasses
  • Honing stones
  • Grit blasting cabinets
  • Angle plates
  • Portable drills
  • Safety glasses
  • Precision files
  • Dust masks
  • Vertical belt sanders
  • Power grinders
  • Vernier calipers
  • Grease guns
  • Bridge cranes
  • Plug gauges
  • Precision tapered reamers
  • Rasps
  • Boring bars
  • Deburring tools
  • Depth gauges
  • Hand reamers
  • Band saws
  • Phillips head screwdrivers
  • Feeler gauges
  • Countersinks
  • Grinding wheel dressing sticks
  • Thread ring gauges
  • Arbor presses
  • Oxyacetylene welding equipment
  • Combination milling machines
  • Profile grinders
  • Wire electrical discharge machines
  • Thread gauges
  • Shielded arc welding tools
  • Grinding wheels
  • Heat treatment furnaces
  • Disc grinders
  • Forklifts
  • Height micrometers
  • Stick welders
  • Diamond dressers
  • Optical flats
  • Vernier protractors
  • Power drills
  • Dust collectors
  • Turret punch presses
  • Punch sets
  • Computerized numerical control CNC turning centers
  • Optical comparators
  • Welders
  • Angle gauge blocks
  • Protective face shields
  • Bearing pullers
  • Brazing equipment
  • Cold chisels
  • Surface gauges
  • Hydraulic pressing equipment
  • Surface finish comparators
  • Coordinate measuring machines CMM
  • Hand clamps
  • T-style tap wrenches
  • Hacksaws
  • Drill presses
  • V blocks
  • Cutoff saws
  • Vertical bandsaws
  • Plasma arc welding equipment
  • Furnace ladles
  • Air-powered sandblasters
  • Surface grinding machines
  • Jig bores
  • Dial calipers
  • Knurling tools
  • Laser cutters
  • Vertical milling machines
  • Protractors
  • Gear lathes
  • Knee mills
  • Combination squares
  • Ear plugs
  • Tap extractors
  • Turret lathes
  • Telescoping gauges
  • Telescoping measuring rods
  • Drill point gauges
  • Adjustable widemouth pliers
  • Handheld refractometers
  • Engraving machines