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Automation Risk Analysis

Will “Tool and Die Maker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Maker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Maker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Develop and design new tools and dies, using computer-aided design software.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

Technologies & Software

  • ABB AI Robotics
  • Striker Systems SS-Strip Design
  • CNC Mastercam
  • Microsoft Outlook
  • Logopress
  • Seco Tools Seco Point
  • JobPack MES Scheduler
  • Mastercam computer-aided design and manufacturing software
  • Striker Systems SS-Die Design
  • NC verification software
  • 1CadCam Unigraphics
  • Bentley MicroStation
  • Siemens Industrial AI
  • Vero International VISI-Mould
  • Dassault Systemes CATIA
  • Microsoft Office software
  • SAP software
  • Virtual Gibbs CADD/CAM
  • Rockwell Automation AI
  • Kubotek USA KeyCreator
  • Dassault Systemes SolidWorks
  • PTC Creo Parametric
  • Striker Systems SS-Draw Form
  • Microsoft Project
  • DP Technology ESPRIT
  • Cimatron CimatronE Master
  • OPEN MIND Technologies hyperMILL
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Autodesk Inventor
  • Microsoft Word
  • data M Software COPRA MetalBender
  • Sight Machine AI
  • Cognex Vision AI
  • MAKER CAD/CAM Services DIEMAKER
  • VX Corporation VX Mold & Die
  • Microsoft Excel
  • Allen wrenches
  • Laser cutters
  • Telescoping gauges
  • Combination milling machines
  • Stick welders
  • Counterbores
  • Vibratory tumblers
  • Hand reamers
  • Air grinders
  • Vertical belt sanders
  • Honing stones
  • Welders
  • Diamond dressers
  • Protractors
  • Metal inert gas MIG welders
  • Vernier calipers
  • Power grinders
  • Handheld refractometers
  • Bearing pullers
  • Broachers
  • Magnifying glasses
  • 1-2-3 blocks
  • Dust collectors
  • Telescoping measuring rods
  • Rotary surface grinders
  • Phillips head screwdrivers
  • Plasma arc welding equipment
  • Cold chisels
  • Tensile testers
  • Engraving machines
  • Precision rulers
  • Thread gauges
  • Oxyacetylene welding equipment
  • Gear lathes
  • Layout squares
  • Air compressors
  • Digital micrometers
  • Gap lathes
  • Hydraulic pressing equipment
  • Surface finish comparators
  • Vernier height gauges
  • Ultrasonic testing equipment
  • Workshop cranes
  • Wire brushes
  • Rasps
  • Radial drill presses
  • Tap sets
  • Riveting tools
  • Loupes
  • Metal markers
  • Dial indicators
  • Plug gauges
  • Portable drills
  • Safety goggles
  • Electrical Discharge Machining EDM machines
  • Acetylene torches
  • Die maker's squares
  • Desktop computers
  • Grinding wheel dressing sticks
  • Drill point gauges
  • Dust masks
  • Digital plotters
  • Hardness testing devices
  • Hermaphrodite calipers
  • Dial calipers
  • Wire electrical discharge machines
  • Metal scribers
  • Measuring tapes
  • Angle plates
  • Power shears
  • Workshop bench vises
  • Gauge blocks
  • Flat blade screwdrivers
  • Tungsten inert gas TIG welding equipment
  • T-style tap wrenches
  • Hoisting equipment
  • Air-powered sandblasters
  • Optical flats
  • Boring bars
  • V blocks
  • Brazing equipment
  • Safety glasses
  • Height micrometers
  • Surface gauges
  • Hand jacks
  • Forklifts
  • Furnace ladles
  • Precision tapered reamers
  • Stamping presses
  • Adjustable widemouth pliers
  • Precision files
  • Tube benders
  • Bench grinders
  • Power drills
  • Magnetic drill presses
  • Vertical bandsaws
  • Bridge cranes
  • Cutoff saws
  • Steel rules
  • Profile grinders
  • Abrasive cutoff saws
  • Grit blasting cabinets
  • Vernier protractors
  • Hacksaws
  • Thread ring gauges
  • Turret punch presses
  • Drill presses
  • Honing machines
  • Die grinders
  • Toolmaker's microscopes
  • Ear plugs
  • Power press brakes
  • Portable welders
  • Optical comparators
  • Radius gauges
  • Deburring machines
  • Deburring tools
  • Bore gauges
  • Horizontal boring mills
  • Coordinate measuring machines CMM
  • Disc grinders
  • Chuck keys
  • Dividers
  • Countersinks
  • Vertical milling machines
  • Computerized numerical control CNC turning centers
  • Depth gauges
  • Die spotting presses
  • Surface grinding machines
  • Tin snips
  • Arbor presses
  • Turning tools
  • Tongs
  • Knurling tools
  • Combination squares
  • Precision levels
  • Claw hammers
  • Feeler gauges
  • Hand clamps
  • Oil dispensing cans
  • Heat treatment furnaces
  • Punch sets
  • Tap extractors
  • Compound sine bars
  • Turret lathes
  • Mallets
  • Band saws
  • Shielded arc welding tools
  • Protective face shields
  • Laptop computers
  • Angle gauge blocks
  • Grinding wheels
  • Grease guns
  • Knee mills
  • Jig bores
  • Laser scanner coordinate capturing equipment