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Automation Risk Analysis

Will “Tool and Die Maker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Maker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Maker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Develop and design new tools and dies, using computer-aided design software.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • File, grind, shim, and adjust different parts to properly fit them together.

Technologies & Software

  • SAP software
  • Autodesk Inventor
  • Siemens Industrial AI
  • Microsoft Outlook
  • Logopress
  • Seco Tools Seco Point
  • Microsoft Excel
  • Vero International VISI-Mould
  • 1CadCam Unigraphics
  • ABB AI Robotics
  • Microsoft Project
  • data M Software COPRA MetalBender
  • MAKER CAD/CAM Services DIEMAKER
  • DP Technology ESPRIT
  • Microsoft Office software
  • Kubotek USA KeyCreator
  • Bentley MicroStation
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • VX Corporation VX Mold & Die
  • Cognex Vision AI
  • PTC Creo Parametric
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • JobPack MES Scheduler
  • OPEN MIND Technologies hyperMILL
  • Striker Systems SS-Die Design
  • Dassault Systemes CATIA
  • Striker Systems SS-Strip Design
  • Rockwell Automation AI
  • CNC Mastercam
  • Virtual Gibbs CADD/CAM
  • Cimatron CimatronE Master
  • Autodesk AutoCAD
  • Sight Machine AI
  • NC verification software
  • Striker Systems SS-Draw Form
  • Phillips head screwdrivers
  • Arbor presses
  • Mallets
  • Acetylene torches
  • Oxyacetylene welding equipment
  • Surface finish comparators
  • Digital micrometers
  • Brazing equipment
  • Precision files
  • Handheld refractometers
  • Plug gauges
  • Dial calipers
  • Riveting tools
  • Air compressors
  • Portable welders
  • Tensile testers
  • Air grinders
  • Angle gauge blocks
  • Vertical belt sanders
  • Vernier protractors
  • Hand jacks
  • Tube benders
  • Thread ring gauges
  • Bearing pullers
  • Die spotting presses
  • Flat blade screwdrivers
  • Profile grinders
  • Tap extractors
  • Grit blasting cabinets
  • Toolmaker's microscopes
  • Horizontal boring mills
  • Workshop bench vises
  • Depth gauges
  • Magnetic drill presses
  • Precision rulers
  • Dust collectors
  • V blocks
  • Engraving machines
  • Diamond dressers
  • Cold chisels
  • Ear plugs
  • Wire electrical discharge machines
  • Forklifts
  • Digital plotters
  • Bench grinders
  • Drill presses
  • Disc grinders
  • Band saws
  • Metal markers
  • Allen wrenches
  • Grease guns
  • Power press brakes
  • Power grinders
  • Honing stones
  • Feeler gauges
  • Compound sine bars
  • Vibratory tumblers
  • Gap lathes
  • Telescoping measuring rods
  • Die grinders
  • Rasps
  • T-style tap wrenches
  • Shielded arc welding tools
  • Knurling tools
  • Hand clamps
  • Tongs
  • Dial indicators
  • Safety glasses
  • Grinding wheels
  • Computerized numerical control CNC turning centers
  • Loupes
  • Bridge cranes
  • Plasma arc welding equipment
  • Hermaphrodite calipers
  • Protractors
  • Tin snips
  • Air-powered sandblasters
  • Turning tools
  • Heat treatment furnaces
  • Portable drills
  • Hardness testing devices
  • Hydraulic pressing equipment
  • Punch sets
  • Height micrometers
  • Turret punch presses
  • Ultrasonic testing equipment
  • Laser cutters
  • Vertical milling machines
  • Vernier height gauges
  • Boring bars
  • Furnace ladles
  • Gauge blocks
  • Jig bores
  • Grinding wheel dressing sticks
  • Steel rules
  • Wire brushes
  • Precision tapered reamers
  • Coordinate measuring machines CMM
  • Counterbores
  • Adjustable widemouth pliers
  • Optical comparators
  • Hacksaws
  • Angle plates
  • Dividers
  • Vernier calipers
  • Drill point gauges
  • Welders
  • Rotary surface grinders
  • Electrical Discharge Machining EDM machines
  • Claw hammers
  • Hoisting equipment
  • Thread gauges
  • Gear lathes
  • Metal scribers
  • Telescoping gauges
  • Precision levels
  • Surface grinding machines
  • Stick welders
  • Hand reamers
  • Combination squares
  • Surface gauges
  • Workshop cranes
  • Layout squares
  • Knee mills
  • Safety goggles
  • Radial drill presses
  • Laptop computers
  • Magnifying glasses
  • Tungsten inert gas TIG welding equipment
  • Chuck keys
  • Radius gauges
  • Turret lathes
  • Countersinks
  • Measuring tapes
  • Vertical bandsaws
  • Protective face shields
  • Deburring machines
  • Metal inert gas MIG welders
  • Bore gauges
  • Honing machines
  • Power shears
  • Dust masks
  • Deburring tools
  • Abrasive cutoff saws
  • Stamping presses
  • Cutoff saws
  • Oil dispensing cans
  • Desktop computers
  • Die maker's squares
  • 1-2-3 blocks
  • Broachers
  • Optical flats
  • Combination milling machines
  • Power drills
  • Laser scanner coordinate capturing equipment
  • Tap sets