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Automation Risk Analysis

Will “Die Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Setter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Develop and design new tools and dies, using computer-aided design software.

Technologies & Software

  • Cognex Vision AI
  • Kubotek USA KeyCreator
  • data M Software COPRA MetalBender
  • Mastercam computer-aided design and manufacturing software
  • Logopress
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Sight Machine AI
  • CNC Mastercam
  • Striker Systems SS-Die Design
  • Autodesk AutoCAD
  • Virtual Gibbs CADD/CAM
  • Striker Systems SS-Strip Design
  • Autodesk Inventor
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft Project
  • Vero International VISI-Mould
  • JobPack MES Scheduler
  • Microsoft Office software
  • NC verification software
  • Cimatron CimatronE Master
  • ABB AI Robotics
  • Microsoft Word
  • Seco Tools Seco Point
  • SAP software
  • Dassault Systemes SolidWorks
  • OPEN MIND Technologies hyperMILL
  • DP Technology ESPRIT
  • 1CadCam Unigraphics
  • Siemens Industrial AI
  • Bentley MicroStation
  • VX Corporation VX Mold & Die
  • Microsoft Outlook
  • Dassault Systemes CATIA
  • Microsoft Excel
  • Striker Systems SS-Draw Form
  • PTC Creo Parametric
  • Oil dispensing cans
  • Die maker's squares
  • Precision rulers
  • Grit blasting cabinets
  • Welders
  • Digital plotters
  • Drill presses
  • Horizontal boring mills
  • Hand jacks
  • Diamond dressers
  • Air-powered sandblasters
  • Height micrometers
  • Turret punch presses
  • Hydraulic pressing equipment
  • Arbor presses
  • Workshop cranes
  • Coordinate measuring machines CMM
  • Band saws
  • Disc grinders
  • Brazing equipment
  • Oxyacetylene welding equipment
  • Honing machines
  • Profile grinders
  • Dial indicators
  • Telescoping measuring rods
  • Measuring tapes
  • Dial calipers
  • Protective face shields
  • Toolmaker's microscopes
  • Tap extractors
  • Plug gauges
  • Bore gauges
  • Vibratory tumblers
  • Surface grinding machines
  • Ear plugs
  • Electrical Discharge Machining EDM machines
  • Furnace ladles
  • Angle gauge blocks
  • Punch sets
  • Mallets
  • Gear lathes
  • Power grinders
  • Allen wrenches
  • Abrasive cutoff saws
  • Stamping presses
  • Drill point gauges
  • Phillips head screwdrivers
  • Optical flats
  • Tungsten inert gas TIG welding equipment
  • Layout squares
  • Stick welders
  • Power press brakes
  • Wire electrical discharge machines
  • Air grinders
  • Wire brushes
  • Portable welders
  • Combination squares
  • Countersinks
  • Hardness testing devices
  • Deburring tools
  • Counterbores
  • Hoisting equipment
  • Power drills
  • Safety goggles
  • Computerized numerical control CNC turning centers
  • Thread ring gauges
  • Portable drills
  • Forklifts
  • Feeler gauges
  • Rotary surface grinders
  • Steel rules
  • Surface finish comparators
  • Acetylene torches
  • Vertical belt sanders
  • Bridge cranes
  • Combination milling machines
  • Tube benders
  • Shielded arc welding tools
  • Vertical milling machines
  • Tongs
  • Loupes
  • Hand clamps
  • Radius gauges
  • Metal inert gas MIG welders
  • Die grinders
  • Die spotting presses
  • Laptop computers
  • Depth gauges
  • Rasps
  • Bearing pullers
  • Ultrasonic testing equipment
  • Hand reamers
  • Knee mills
  • Boring bars
  • Honing stones
  • Workshop bench vises
  • Magnifying glasses
  • Engraving machines
  • Optical comparators
  • V blocks
  • Power shears
  • Vernier height gauges
  • Hermaphrodite calipers
  • Gap lathes
  • Laser scanner coordinate capturing equipment
  • Turret lathes
  • Magnetic drill presses
  • Digital micrometers
  • Tap sets
  • Riveting tools
  • Grinding wheel dressing sticks
  • T-style tap wrenches
  • Vertical bandsaws
  • Compound sine bars
  • Vernier protractors
  • Plasma arc welding equipment
  • Precision levels
  • Heat treatment furnaces
  • Dust collectors
  • Grease guns
  • Turning tools
  • Telescoping gauges
  • Broachers
  • Jig bores
  • Gauge blocks
  • Radial drill presses
  • Flat blade screwdrivers
  • Deburring machines
  • Adjustable widemouth pliers
  • Cutoff saws
  • Precision files
  • Dust masks
  • Cold chisels
  • Tin snips
  • Bench grinders
  • Metal markers
  • Thread gauges
  • Handheld refractometers
  • Dividers
  • Knurling tools
  • Chuck keys
  • Hacksaws
  • Air compressors
  • Metal scribers
  • Angle plates
  • Surface gauges
  • Tensile testers
  • Laser cutters
  • Desktop computers
  • 1-2-3 blocks
  • Vernier calipers
  • Grinding wheels
  • Protractors
  • Precision tapered reamers
  • Claw hammers
  • Safety glasses