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Automation Risk Analysis

Will “Tool and Die Machinist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Machinist” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Machinist” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

Technologies & Software

  • Microsoft Word
  • ABB AI Robotics
  • DP Technology ESPRIT
  • Microsoft Excel
  • Siemens Industrial AI
  • Bentley MicroStation
  • VX Corporation VX Mold & Die
  • Autodesk Inventor
  • Cognex Vision AI
  • Microsoft Office software
  • PTC Creo Parametric
  • Dassault Systemes SolidWorks
  • Cimatron CimatronE Master
  • Striker Systems SS-Strip Design
  • Striker Systems SS-Draw Form
  • Sight Machine AI
  • Microsoft Outlook
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft PowerPoint
  • Striker Systems SS-Die Design
  • Virtual Gibbs CADD/CAM
  • Rockwell Automation AI
  • Microsoft Project
  • Vero International VISI-Mould
  • OPEN MIND Technologies hyperMILL
  • Kubotek USA KeyCreator
  • CNC Mastercam
  • data M Software COPRA MetalBender
  • NC verification software
  • Dassault Systemes CATIA
  • 1CadCam Unigraphics
  • JobPack MES Scheduler
  • Seco Tools Seco Point
  • Logopress
  • Autodesk AutoCAD
  • Dial indicators
  • Laser scanner coordinate capturing equipment
  • Power drills
  • Honing stones
  • Laptop computers
  • Riveting tools
  • Stick welders
  • Air-powered sandblasters
  • Bridge cranes
  • Toolmaker's microscopes
  • Profile grinders
  • Dividers
  • Angle plates
  • Turret lathes
  • Rasps
  • Cutoff saws
  • Deburring tools
  • Vernier protractors
  • Furnace ladles
  • Optical flats
  • Magnifying glasses
  • Vertical belt sanders
  • Bearing pullers
  • Gap lathes
  • Turret punch presses
  • Engraving machines
  • Knee mills
  • Electrical Discharge Machining EDM machines
  • Plasma arc welding equipment
  • T-style tap wrenches
  • V blocks
  • Coordinate measuring machines CMM
  • Gauge blocks
  • Precision rulers
  • Rotary surface grinders
  • Grinding wheel dressing sticks
  • Cold chisels
  • Shielded arc welding tools
  • Welders
  • Hacksaws
  • Vernier height gauges
  • Laser cutters
  • Brazing equipment
  • Grinding wheels
  • Tap extractors
  • Phillips head screwdrivers
  • Surface grinding machines
  • Tin snips
  • Tungsten inert gas TIG welding equipment
  • Oxyacetylene welding equipment
  • Power shears
  • Desktop computers
  • Surface gauges
  • Air compressors
  • Magnetic drill presses
  • Hand reamers
  • Stamping presses
  • 1-2-3 blocks
  • Oil dispensing cans
  • Compound sine bars
  • Wire electrical discharge machines
  • Arbor presses
  • Combination milling machines
  • Vertical milling machines
  • Vernier calipers
  • Die spotting presses
  • Vibratory tumblers
  • Boring bars
  • Bench grinders
  • Ultrasonic testing equipment
  • Radial drill presses
  • Hydraulic pressing equipment
  • Thread gauges
  • Forklifts
  • Tongs
  • Drill presses
  • Dial calipers
  • Air grinders
  • Bore gauges
  • Grease guns
  • Tensile testers
  • Counterbores
  • Gear lathes
  • Metal scribers
  • Safety goggles
  • Diamond dressers
  • Countersinks
  • Band saws
  • Knurling tools
  • Computerized numerical control CNC turning centers
  • Jig bores
  • Digital plotters
  • Combination squares
  • Layout squares
  • Wire brushes
  • Dust collectors
  • Abrasive cutoff saws
  • Telescoping gauges
  • Grit blasting cabinets
  • Measuring tapes
  • Horizontal boring mills
  • Portable drills
  • Hardness testing devices
  • Die maker's squares
  • Precision tapered reamers
  • Hoisting equipment
  • Adjustable widemouth pliers
  • Handheld refractometers
  • Height micrometers
  • Workshop bench vises
  • Protractors
  • Disc grinders
  • Allen wrenches
  • Tube benders
  • Metal inert gas MIG welders
  • Precision files
  • Drill point gauges
  • Heat treatment furnaces
  • Telescoping measuring rods
  • Optical comparators
  • Portable welders
  • Die grinders
  • Metal markers
  • Honing machines
  • Feeler gauges
  • Ear plugs
  • Vertical bandsaws
  • Flat blade screwdrivers
  • Depth gauges
  • Radius gauges
  • Workshop cranes
  • Thread ring gauges
  • Power grinders
  • Punch sets
  • Hermaphrodite calipers
  • Broachers
  • Loupes
  • Safety glasses
  • Precision levels
  • Protective face shields
  • Tap sets
  • Dust masks
  • Chuck keys
  • Claw hammers
  • Hand jacks
  • Plug gauges
  • Acetylene torches
  • Deburring machines
  • Angle gauge blocks
  • Surface finish comparators
  • Steel rules
  • Digital micrometers
  • Power press brakes
  • Mallets
  • Hand clamps
  • Turning tools