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Automation Risk Analysis

Will “Tool and Die Machinist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Machinist” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Machinist” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Develop and design new tools and dies, using computer-aided design software.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

Technologies & Software

  • 1CadCam Unigraphics
  • VX Corporation VX Mold & Die
  • Sight Machine AI
  • SAP software
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Bentley MicroStation
  • Striker Systems SS-Strip Design
  • MAKER CAD/CAM Services DIEMAKER
  • OPEN MIND Technologies hyperMILL
  • Vero International VISI-Mould
  • Striker Systems SS-Die Design
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • DP Technology ESPRIT
  • Kubotek USA KeyCreator
  • Dassault Systemes SolidWorks
  • CNC Mastercam
  • Microsoft Outlook
  • Autodesk Inventor
  • Microsoft Office software
  • Microsoft Excel
  • Seco Tools Seco Point
  • data M Software COPRA MetalBender
  • Logopress
  • PTC Creo Parametric
  • Microsoft Project
  • Siemens Industrial AI
  • JobPack MES Scheduler
  • Virtual Gibbs CADD/CAM
  • Cognex Vision AI
  • Striker Systems SS-Draw Form
  • Microsoft Word
  • Dassault Systemes CATIA
  • Cimatron CimatronE Master
  • NC verification software
  • Dust masks
  • Hand clamps
  • Rasps
  • Vertical bandsaws
  • Heat treatment furnaces
  • Counterbores
  • Turret lathes
  • Wire brushes
  • Shielded arc welding tools
  • Tensile testers
  • Plasma arc welding equipment
  • Angle plates
  • Safety goggles
  • Precision rulers
  • Air-powered sandblasters
  • Vibratory tumblers
  • Adjustable widemouth pliers
  • Hermaphrodite calipers
  • Desktop computers
  • Gap lathes
  • Telescoping measuring rods
  • Feeler gauges
  • Precision levels
  • Band saws
  • Depth gauges
  • Engraving machines
  • Tongs
  • Wire electrical discharge machines
  • 1-2-3 blocks
  • Portable drills
  • Hardness testing devices
  • Gauge blocks
  • Tube benders
  • Layout squares
  • Dial calipers
  • Stick welders
  • Countersinks
  • Precision files
  • Rotary surface grinders
  • Bench grinders
  • T-style tap wrenches
  • Thread gauges
  • Stamping presses
  • Forklifts
  • Portable welders
  • Hydraulic pressing equipment
  • Cutoff saws
  • Telescoping gauges
  • Bore gauges
  • Combination milling machines
  • Boring bars
  • Oil dispensing cans
  • Profile grinders
  • Bearing pullers
  • Toolmaker's microscopes
  • Broachers
  • Die grinders
  • Brazing equipment
  • Hand jacks
  • Horizontal boring mills
  • Cold chisels
  • Precision tapered reamers
  • Power press brakes
  • Die maker's squares
  • Deburring tools
  • Honing stones
  • Dial indicators
  • Vernier calipers
  • Jig bores
  • Optical comparators
  • Computerized numerical control CNC turning centers
  • Angle gauge blocks
  • Air grinders
  • Grinding wheel dressing sticks
  • V blocks
  • Drill point gauges
  • Radial drill presses
  • Turret punch presses
  • Surface gauges
  • Tap sets
  • Digital micrometers
  • Surface finish comparators
  • Workshop bench vises
  • Die spotting presses
  • Chuck keys
  • Claw hammers
  • Laptop computers
  • Grit blasting cabinets
  • Surface grinding machines
  • Ear plugs
  • Vertical belt sanders
  • Grease guns
  • Compound sine bars
  • Tap extractors
  • Flat blade screwdrivers
  • Knee mills
  • Magnetic drill presses
  • Drill presses
  • Steel rules
  • Bridge cranes
  • Digital plotters
  • Grinding wheels
  • Plug gauges
  • Acetylene torches
  • Arbor presses
  • Workshop cranes
  • Hand reamers
  • Punch sets
  • Vernier protractors
  • Abrasive cutoff saws
  • Phillips head screwdrivers
  • Thread ring gauges
  • Power grinders
  • Oxyacetylene welding equipment
  • Hoisting equipment
  • Protective face shields
  • Welders
  • Hacksaws
  • Measuring tapes
  • Combination squares
  • Honing machines
  • Mallets
  • Safety glasses
  • Protractors
  • Optical flats
  • Laser cutters
  • Turning tools
  • Power shears
  • Magnifying glasses
  • Vertical milling machines
  • Metal markers
  • Coordinate measuring machines CMM
  • Diamond dressers
  • Radius gauges
  • Dust collectors
  • Ultrasonic testing equipment
  • Allen wrenches
  • Height micrometers
  • Metal inert gas MIG welders
  • Riveting tools
  • Metal scribers
  • Air compressors
  • Knurling tools
  • Vernier height gauges
  • Loupes
  • Laser scanner coordinate capturing equipment
  • Tungsten inert gas TIG welding equipment
  • Disc grinders
  • Gear lathes
  • Power drills
  • Handheld refractometers
  • Furnace ladles
  • Electrical Discharge Machining EDM machines
  • Deburring machines
  • Tin snips
  • Dividers