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Automation Risk Analysis

Will “Die Set Up Worker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Set Up Worker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Set Up Worker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Develop and design new tools and dies, using computer-aided design software.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

Technologies & Software

  • Autodesk AutoCAD
  • NC verification software
  • OPEN MIND Technologies hyperMILL
  • Logopress
  • SAP software
  • Rockwell Automation AI
  • Seco Tools Seco Point
  • MAKER CAD/CAM Services DIEMAKER
  • Striker Systems SS-Die Design
  • Microsoft Excel
  • Kubotek USA KeyCreator
  • ABB AI Robotics
  • Striker Systems SS-Draw Form
  • VX Corporation VX Mold & Die
  • Mastercam computer-aided design and manufacturing software
  • JobPack MES Scheduler
  • Cimatron CimatronE Master
  • Dassault Systemes CATIA
  • Autodesk Inventor
  • DP Technology ESPRIT
  • Microsoft Word
  • PTC Creo Parametric
  • Vero International VISI-Mould
  • Virtual Gibbs CADD/CAM
  • Microsoft Project
  • Microsoft Office software
  • data M Software COPRA MetalBender
  • CNC Mastercam
  • Microsoft Outlook
  • Siemens Industrial AI
  • Dassault Systemes SolidWorks
  • Striker Systems SS-Strip Design
  • Cognex Vision AI
  • Sight Machine AI
  • Bentley MicroStation
  • Microsoft PowerPoint
  • 1CadCam Unigraphics
  • Steel rules
  • Grit blasting cabinets
  • Grinding wheels
  • Plug gauges
  • Vibratory tumblers
  • Portable drills
  • Grinding wheel dressing sticks
  • Ear plugs
  • Hydraulic pressing equipment
  • Tungsten inert gas TIG welding equipment
  • Safety glasses
  • Laser scanner coordinate capturing equipment
  • Tube benders
  • Electrical Discharge Machining EDM machines
  • Acetylene torches
  • Disc grinders
  • Turret punch presses
  • Tap extractors
  • Arbor presses
  • Oxyacetylene welding equipment
  • Digital micrometers
  • Deburring tools
  • Cutoff saws
  • Portable welders
  • Turning tools
  • Workshop cranes
  • Riveting tools
  • Bearing pullers
  • Deburring machines
  • Surface finish comparators
  • Die maker's squares
  • V blocks
  • Bench grinders
  • Vernier calipers
  • T-style tap wrenches
  • Hand jacks
  • Precision levels
  • Combination milling machines
  • Hand reamers
  • Precision tapered reamers
  • Radius gauges
  • Tap sets
  • Chuck keys
  • Precision rulers
  • Compound sine bars
  • Power press brakes
  • Drill point gauges
  • Gap lathes
  • Loupes
  • Heat treatment furnaces
  • Stamping presses
  • Phillips head screwdrivers
  • Wire brushes
  • Vertical belt sanders
  • Flat blade screwdrivers
  • Plasma arc welding equipment
  • Safety goggles
  • Optical comparators
  • Profile grinders
  • Jig bores
  • Desktop computers
  • Mallets
  • Cold chisels
  • Oil dispensing cans
  • Engraving machines
  • Horizontal boring mills
  • Workshop bench vises
  • Punch sets
  • Toolmaker's microscopes
  • Countersinks
  • Dial indicators
  • Rasps
  • Tongs
  • Brazing equipment
  • Surface gauges
  • Coordinate measuring machines CMM
  • Hacksaws
  • Gear lathes
  • Combination squares
  • Ultrasonic testing equipment
  • Adjustable widemouth pliers
  • Metal markers
  • Vertical bandsaws
  • Bore gauges
  • Broachers
  • Telescoping measuring rods
  • Tin snips
  • Digital plotters
  • Handheld refractometers
  • Metal scribers
  • Dust collectors
  • Grease guns
  • Wire electrical discharge machines
  • Bridge cranes
  • Hand clamps
  • Angle plates
  • Hardness testing devices
  • Furnace ladles
  • 1-2-3 blocks
  • Allen wrenches
  • Metal inert gas MIG welders
  • Stick welders
  • Feeler gauges
  • Gauge blocks
  • Telescoping gauges
  • Power grinders
  • Protective face shields
  • Counterbores
  • Height micrometers
  • Air-powered sandblasters
  • Layout squares
  • Claw hammers
  • Abrasive cutoff saws
  • Thread ring gauges
  • Power shears
  • Hermaphrodite calipers
  • Band saws
  • Power drills
  • Angle gauge blocks
  • Diamond dressers
  • Rotary surface grinders
  • Boring bars
  • Protractors
  • Air grinders
  • Surface grinding machines
  • Air compressors
  • Honing machines
  • Tensile testers
  • Drill presses
  • Hoisting equipment
  • Measuring tapes
  • Welders
  • Depth gauges
  • Magnetic drill presses
  • Radial drill presses
  • Optical flats
  • Vertical milling machines
  • Computerized numerical control CNC turning centers
  • Die spotting presses
  • Dividers
  • Vernier height gauges
  • Knee mills
  • Thread gauges
  • Shielded arc welding tools
  • Magnifying glasses
  • Honing stones
  • Precision files
  • Knurling tools
  • Forklifts
  • Turret lathes
  • Vernier protractors
  • Dust masks
  • Laptop computers
  • Dial calipers
  • Laser cutters
  • Die grinders