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Automation Risk Analysis

Will “Die Set Up Worker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Set Up Worker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Set Up Worker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Develop and design new tools and dies, using computer-aided design software.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

Technologies & Software

  • ABB AI Robotics
  • Autodesk Inventor
  • Sight Machine AI
  • VX Corporation VX Mold & Die
  • MAKER CAD/CAM Services DIEMAKER
  • Dassault Systemes CATIA
  • Striker Systems SS-Die Design
  • PTC Creo Parametric
  • Microsoft PowerPoint
  • JobPack MES Scheduler
  • Bentley MicroStation
  • Seco Tools Seco Point
  • Rockwell Automation AI
  • Microsoft Excel
  • Autodesk AutoCAD
  • CNC Mastercam
  • SAP software
  • OPEN MIND Technologies hyperMILL
  • Dassault Systemes SolidWorks
  • Striker Systems SS-Strip Design
  • Virtual Gibbs CADD/CAM
  • Cognex Vision AI
  • Kubotek USA KeyCreator
  • Cimatron CimatronE Master
  • Striker Systems SS-Draw Form
  • Microsoft Office software
  • Vero International VISI-Mould
  • data M Software COPRA MetalBender
  • NC verification software
  • Mastercam computer-aided design and manufacturing software
  • Logopress
  • 1CadCam Unigraphics
  • Microsoft Word
  • Siemens Industrial AI
  • DP Technology ESPRIT
  • Microsoft Project
  • Microsoft Outlook
  • Tube benders
  • Grinding wheel dressing sticks
  • Ear plugs
  • Broachers
  • Desktop computers
  • Knee mills
  • Angle gauge blocks
  • 1-2-3 blocks
  • Telescoping gauges
  • Dividers
  • Phillips head screwdrivers
  • Workshop bench vises
  • Hand clamps
  • Brazing equipment
  • Metal markers
  • Riveting tools
  • Band saws
  • Layout squares
  • Turret lathes
  • Height micrometers
  • Electrical Discharge Machining EDM machines
  • Loupes
  • Welders
  • Flat blade screwdrivers
  • Tungsten inert gas TIG welding equipment
  • Surface finish comparators
  • Abrasive cutoff saws
  • T-style tap wrenches
  • Forklifts
  • Disc grinders
  • Oxyacetylene welding equipment
  • Grease guns
  • Power grinders
  • Handheld refractometers
  • Bore gauges
  • Safety goggles
  • Protractors
  • Feeler gauges
  • Hardness testing devices
  • Chuck keys
  • Vernier calipers
  • Vernier height gauges
  • Dial indicators
  • Precision levels
  • Radial drill presses
  • Hoisting equipment
  • Deburring tools
  • Wire electrical discharge machines
  • Punch sets
  • Rasps
  • Dust collectors
  • Air compressors
  • Vertical bandsaws
  • Drill presses
  • Bridge cranes
  • Deburring machines
  • Bench grinders
  • Digital micrometers
  • Drill point gauges
  • Tin snips
  • Portable welders
  • Air-powered sandblasters
  • Dust masks
  • Plasma arc welding equipment
  • Vernier protractors
  • Optical flats
  • Hacksaws
  • Adjustable widemouth pliers
  • Turret punch presses
  • Tap sets
  • Laser scanner coordinate capturing equipment
  • Plug gauges
  • Hydraulic pressing equipment
  • Heat treatment furnaces
  • Acetylene torches
  • Turning tools
  • Honing stones
  • Measuring tapes
  • Combination squares
  • Furnace ladles
  • Vibratory tumblers
  • Tap extractors
  • Die grinders
  • Tongs
  • Power press brakes
  • Magnetic drill presses
  • Hermaphrodite calipers
  • Stick welders
  • Computerized numerical control CNC turning centers
  • Claw hammers
  • Angle plates
  • Combination milling machines
  • Arbor presses
  • Wire brushes
  • Die spotting presses
  • Precision tapered reamers
  • Diamond dressers
  • Magnifying glasses
  • Surface gauges
  • Laser cutters
  • Vertical belt sanders
  • Portable drills
  • Profile grinders
  • Precision rulers
  • Grit blasting cabinets
  • Gap lathes
  • Telescoping measuring rods
  • Digital plotters
  • Dial calipers
  • Vertical milling machines
  • Radius gauges
  • Hand jacks
  • Surface grinding machines
  • Cold chisels
  • Horizontal boring mills
  • Cutoff saws
  • Precision files
  • Jig bores
  • V blocks
  • Tensile testers
  • Mallets
  • Knurling tools
  • Bearing pullers
  • Optical comparators
  • Workshop cranes
  • Grinding wheels
  • Oil dispensing cans
  • Honing machines
  • Steel rules
  • Safety glasses
  • Metal scribers
  • Boring bars
  • Counterbores
  • Protective face shields
  • Countersinks
  • Rotary surface grinders
  • Depth gauges
  • Coordinate measuring machines CMM
  • Gear lathes
  • Power drills
  • Engraving machines
  • Power shears
  • Gauge blocks
  • Air grinders
  • Toolmaker's microscopes
  • Allen wrenches
  • Hand reamers
  • Shielded arc welding tools
  • Ultrasonic testing equipment
  • Thread gauges
  • Stamping presses
  • Thread ring gauges
  • Die maker's squares
  • Metal inert gas MIG welders
  • Laptop computers
  • Compound sine bars