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Automation Risk Analysis

Will “Tool Trouble Shooter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool Trouble Shooter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool Trouble Shooter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Develop and design new tools and dies, using computer-aided design software.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

Technologies & Software

  • Autodesk AutoCAD
  • NC verification software
  • Microsoft Excel
  • Microsoft Outlook
  • Virtual Gibbs CADD/CAM
  • Microsoft Word
  • Logopress
  • Sight Machine AI
  • OPEN MIND Technologies hyperMILL
  • CNC Mastercam
  • Striker Systems SS-Draw Form
  • VX Corporation VX Mold & Die
  • 1CadCam Unigraphics
  • Dassault Systemes CATIA
  • Striker Systems SS-Strip Design
  • DP Technology ESPRIT
  • SAP software
  • Microsoft Project
  • data M Software COPRA MetalBender
  • MAKER CAD/CAM Services DIEMAKER
  • PTC Creo Parametric
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Autodesk Inventor
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • JobPack MES Scheduler
  • Microsoft Office software
  • Striker Systems SS-Die Design
  • Bentley MicroStation
  • Cognex Vision AI
  • Rockwell Automation AI
  • Seco Tools Seco Point
  • Vero International VISI-Mould
  • Cimatron CimatronE Master
  • Kubotek USA KeyCreator
  • Dassault Systemes SolidWorks
  • Welders
  • Tap extractors
  • Acetylene torches
  • Broachers
  • Toolmaker's microscopes
  • Digital micrometers
  • Flat blade screwdrivers
  • Handheld refractometers
  • Tensile testers
  • Protective face shields
  • Dial indicators
  • Gear lathes
  • Air grinders
  • Surface gauges
  • Surface finish comparators
  • Wire electrical discharge machines
  • Tongs
  • Power press brakes
  • Knee mills
  • Tungsten inert gas TIG welding equipment
  • Deburring machines
  • Die grinders
  • Precision levels
  • Riveting tools
  • Chuck keys
  • Dividers
  • Allen wrenches
  • Layout squares
  • Height micrometers
  • Safety glasses
  • Ear plugs
  • Air compressors
  • Brazing equipment
  • Grit blasting cabinets
  • Portable welders
  • Feeler gauges
  • Magnetic drill presses
  • Arbor presses
  • Laptop computers
  • Computerized numerical control CNC turning centers
  • Precision files
  • Hand clamps
  • Turret punch presses
  • Turning tools
  • Hand reamers
  • Radius gauges
  • Compound sine bars
  • Workshop bench vises
  • Plasma arc welding equipment
  • Ultrasonic testing equipment
  • Optical flats
  • Optical comparators
  • Hermaphrodite calipers
  • Bridge cranes
  • Honing machines
  • Die spotting presses
  • Telescoping gauges
  • Electrical Discharge Machining EDM machines
  • Thread gauges
  • Telescoping measuring rods
  • Grinding wheels
  • Depth gauges
  • Loupes
  • Cold chisels
  • Gauge blocks
  • Safety goggles
  • Honing stones
  • Wire brushes
  • Claw hammers
  • Oxyacetylene welding equipment
  • Counterbores
  • Stick welders
  • Dial calipers
  • Bench grinders
  • Vertical bandsaws
  • Rasps
  • Power shears
  • Band saws
  • Diamond dressers
  • Knurling tools
  • Steel rules
  • Cutoff saws
  • Hoisting equipment
  • Rotary surface grinders
  • Power drills
  • Furnace ladles
  • Dust masks
  • Thread ring gauges
  • Bearing pullers
  • Combination milling machines
  • Precision rulers
  • Angle gauge blocks
  • Disc grinders
  • Tap sets
  • Vernier height gauges
  • Angle plates
  • Surface grinding machines
  • Vibratory tumblers
  • 1-2-3 blocks
  • Hacksaws
  • Hand jacks
  • Hardness testing devices
  • Vertical milling machines
  • Phillips head screwdrivers
  • Vernier calipers
  • Digital plotters
  • Adjustable widemouth pliers
  • Vertical belt sanders
  • Desktop computers
  • Die maker's squares
  • Abrasive cutoff saws
  • Magnifying glasses
  • Horizontal boring mills
  • Air-powered sandblasters
  • V blocks
  • Turret lathes
  • Profile grinders
  • Drill point gauges
  • Bore gauges
  • Mallets
  • Measuring tapes
  • Grease guns
  • Power grinders
  • Grinding wheel dressing sticks
  • Heat treatment furnaces
  • Forklifts
  • Metal inert gas MIG welders
  • Plug gauges
  • Coordinate measuring machines CMM
  • Gap lathes
  • Metal scribers
  • Laser cutters
  • Countersinks
  • Engraving machines
  • Tin snips
  • Hydraulic pressing equipment
  • Protractors
  • Workshop cranes
  • Combination squares
  • Tube benders
  • Precision tapered reamers
  • Laser scanner coordinate capturing equipment
  • Jig bores
  • Radial drill presses
  • Punch sets
  • Boring bars
  • Vernier protractors
  • Portable drills
  • T-style tap wrenches
  • Dust collectors
  • Shielded arc welding tools
  • Drill presses
  • Metal markers
  • Oil dispensing cans
  • Stamping presses
  • Deburring tools