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Automation Risk Analysis

Will “Tool Trouble Shooter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool Trouble Shooter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool Trouble Shooter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Develop and design new tools and dies, using computer-aided design software.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

Technologies & Software

  • Cognex Vision AI
  • Microsoft PowerPoint
  • Autodesk Inventor
  • Logopress
  • Striker Systems SS-Draw Form
  • Microsoft Office software
  • data M Software COPRA MetalBender
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • SAP software
  • PTC Creo Parametric
  • Mastercam computer-aided design and manufacturing software
  • 1CadCam Unigraphics
  • DP Technology ESPRIT
  • VX Corporation VX Mold & Die
  • Microsoft Outlook
  • Microsoft Word
  • Striker Systems SS-Die Design
  • Dassault Systemes CATIA
  • Striker Systems SS-Strip Design
  • Kubotek USA KeyCreator
  • Seco Tools Seco Point
  • Bentley MicroStation
  • JobPack MES Scheduler
  • Microsoft Excel
  • Cimatron CimatronE Master
  • NC verification software
  • Virtual Gibbs CADD/CAM
  • CNC Mastercam
  • Microsoft Project
  • ABB AI Robotics
  • MAKER CAD/CAM Services DIEMAKER
  • Sight Machine AI
  • Autodesk AutoCAD
  • OPEN MIND Technologies hyperMILL
  • Vero International VISI-Mould
  • Toolmaker's microscopes
  • Wire brushes
  • Angle plates
  • Ultrasonic testing equipment
  • Abrasive cutoff saws
  • Surface grinding machines
  • Surface finish comparators
  • Telescoping measuring rods
  • Steel rules
  • Metal inert gas MIG welders
  • Counterbores
  • Precision levels
  • Gear lathes
  • Oxyacetylene welding equipment
  • Plasma arc welding equipment
  • Broachers
  • Metal markers
  • Radial drill presses
  • Die maker's squares
  • Rasps
  • Turret punch presses
  • Laser cutters
  • Air compressors
  • Precision rulers
  • Hydraulic pressing equipment
  • Tap extractors
  • Hardness testing devices
  • Plug gauges
  • Flat blade screwdrivers
  • Oil dispensing cans
  • T-style tap wrenches
  • Jig bores
  • Coordinate measuring machines CMM
  • Turning tools
  • Vernier height gauges
  • Cold chisels
  • Protractors
  • Bearing pullers
  • Air-powered sandblasters
  • Honing stones
  • Vernier calipers
  • Hacksaws
  • Tin snips
  • Combination milling machines
  • Heat treatment furnaces
  • Countersinks
  • Deburring tools
  • Compound sine bars
  • Loupes
  • Hoisting equipment
  • Wire electrical discharge machines
  • Engraving machines
  • 1-2-3 blocks
  • Shielded arc welding tools
  • Measuring tapes
  • Acetylene torches
  • Feeler gauges
  • Handheld refractometers
  • Die grinders
  • Diamond dressers
  • Metal scribers
  • Power drills
  • Disc grinders
  • Hand reamers
  • Optical flats
  • Vertical belt sanders
  • Bench grinders
  • Allen wrenches
  • Workshop cranes
  • Power press brakes
  • Stick welders
  • Safety goggles
  • Gap lathes
  • Profile grinders
  • Magnifying glasses
  • Band saws
  • Surface gauges
  • Power shears
  • Dust masks
  • Laser scanner coordinate capturing equipment
  • Precision files
  • Magnetic drill presses
  • Drill presses
  • Tube benders
  • Angle gauge blocks
  • Adjustable widemouth pliers
  • Hand jacks
  • Telescoping gauges
  • Welders
  • Precision tapered reamers
  • Mallets
  • Die spotting presses
  • Rotary surface grinders
  • Radius gauges
  • Ear plugs
  • Grinding wheel dressing sticks
  • Tap sets
  • Height micrometers
  • Vertical milling machines
  • Electrical Discharge Machining EDM machines
  • Brazing equipment
  • Horizontal boring mills
  • Arbor presses
  • Dial calipers
  • Stamping presses
  • Hermaphrodite calipers
  • Deburring machines
  • Turret lathes
  • Digital plotters
  • Honing machines
  • Cutoff saws
  • Desktop computers
  • Thread gauges
  • Knurling tools
  • Phillips head screwdrivers
  • Laptop computers
  • Grinding wheels
  • Dividers
  • Riveting tools
  • Vernier protractors
  • Claw hammers
  • Computerized numerical control CNC turning centers
  • Digital micrometers
  • Combination squares
  • Dial indicators
  • Air grinders
  • Knee mills
  • Optical comparators
  • Tungsten inert gas TIG welding equipment
  • Safety glasses
  • Tongs
  • Forklifts
  • Chuck keys
  • Dust collectors
  • V blocks
  • Grease guns
  • Thread ring gauges
  • Hand clamps
  • Protective face shields
  • Portable welders
  • Gauge blocks
  • Vibratory tumblers
  • Power grinders
  • Bridge cranes
  • Depth gauges
  • Portable drills
  • Furnace ladles
  • Bore gauges
  • Workshop bench vises
  • Grit blasting cabinets
  • Tensile testers
  • Vertical bandsaws
  • Punch sets
  • Layout squares
  • Boring bars
  • Drill point gauges