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Automation Risk Analysis

Will “Die Designer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Designer” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Designer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

Technologies & Software

  • OPEN MIND Technologies hyperMILL
  • Dassault Systemes CATIA
  • Striker Systems SS-Strip Design
  • Bentley MicroStation
  • Microsoft PowerPoint
  • Cimatron CimatronE Master
  • DP Technology ESPRIT
  • PTC Creo Parametric
  • Vero International VISI-Mould
  • Kubotek USA KeyCreator
  • NC verification software
  • JobPack MES Scheduler
  • Virtual Gibbs CADD/CAM
  • Microsoft Project
  • SAP software
  • ABB AI Robotics
  • Striker Systems SS-Die Design
  • Autodesk Inventor
  • Logopress
  • CNC Mastercam
  • Cognex Vision AI
  • VX Corporation VX Mold & Die
  • Sight Machine AI
  • data M Software COPRA MetalBender
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes SolidWorks
  • Seco Tools Seco Point
  • MAKER CAD/CAM Services DIEMAKER
  • 1CadCam Unigraphics
  • Microsoft Outlook
  • Microsoft Word
  • Siemens Industrial AI
  • Microsoft Office software
  • Striker Systems SS-Draw Form
  • Microsoft Excel
  • Air grinders
  • Dust masks
  • Hand clamps
  • Optical comparators
  • Ear plugs
  • Laser scanner coordinate capturing equipment
  • Gauge blocks
  • Protractors
  • Deburring tools
  • Furnace ladles
  • Die grinders
  • Safety goggles
  • Rotary surface grinders
  • Compound sine bars
  • Grinding wheels
  • Workshop cranes
  • Electrical Discharge Machining EDM machines
  • Height micrometers
  • Abrasive cutoff saws
  • Feeler gauges
  • Acetylene torches
  • Surface grinding machines
  • Honing machines
  • Oil dispensing cans
  • Disc grinders
  • Heat treatment furnaces
  • V blocks
  • 1-2-3 blocks
  • Thread gauges
  • Shielded arc welding tools
  • Vertical milling machines
  • Countersinks
  • Rasps
  • Phillips head screwdrivers
  • Hoisting equipment
  • Vibratory tumblers
  • Drill presses
  • Hand jacks
  • Deburring machines
  • Precision rulers
  • Turret punch presses
  • Computerized numerical control CNC turning centers
  • Coordinate measuring machines CMM
  • Plasma arc welding equipment
  • Bore gauges
  • Radial drill presses
  • Precision files
  • Optical flats
  • Layout squares
  • Thread ring gauges
  • Cold chisels
  • Desktop computers
  • Tap sets
  • Digital plotters
  • Diamond dressers
  • Surface finish comparators
  • Jig bores
  • Counterbores
  • Telescoping gauges
  • Tap extractors
  • Power grinders
  • Punch sets
  • Protective face shields
  • Portable drills
  • Combination milling machines
  • Tin snips
  • Precision levels
  • Vernier protractors
  • Horizontal boring mills
  • Grit blasting cabinets
  • Surface gauges
  • Telescoping measuring rods
  • Brazing equipment
  • Tube benders
  • Precision tapered reamers
  • Digital micrometers
  • Metal inert gas MIG welders
  • Mallets
  • Dust collectors
  • Turning tools
  • Grinding wheel dressing sticks
  • Dial indicators
  • Turret lathes
  • Steel rules
  • Magnetic drill presses
  • Vernier calipers
  • Bearing pullers
  • Wire electrical discharge machines
  • Wire brushes
  • Ultrasonic testing equipment
  • Drill point gauges
  • Hermaphrodite calipers
  • Cutoff saws
  • Forklifts
  • Band saws
  • Power drills
  • Radius gauges
  • Workshop bench vises
  • Vernier height gauges
  • Hand reamers
  • Knurling tools
  • Hardness testing devices
  • Gap lathes
  • Welders
  • Oxyacetylene welding equipment
  • Tongs
  • Die spotting presses
  • Loupes
  • Grease guns
  • Dividers
  • Honing stones
  • Vertical belt sanders
  • Toolmaker's microscopes
  • Tungsten inert gas TIG welding equipment
  • Boring bars
  • Hacksaws
  • Claw hammers
  • Portable welders
  • Power press brakes
  • Bridge cranes
  • Knee mills
  • Air-powered sandblasters
  • Profile grinders
  • Die maker's squares
  • Laser cutters
  • Air compressors
  • Riveting tools
  • Adjustable widemouth pliers
  • Stamping presses
  • Hydraulic pressing equipment
  • Magnifying glasses
  • Angle plates
  • Metal scribers
  • Gear lathes
  • Vertical bandsaws
  • Metal markers
  • Combination squares
  • Plug gauges
  • Stick welders
  • Tensile testers
  • Flat blade screwdrivers
  • Angle gauge blocks
  • Chuck keys
  • Depth gauges
  • Handheld refractometers
  • Engraving machines
  • Dial calipers
  • Measuring tapes
  • Bench grinders
  • T-style tap wrenches
  • Power shears
  • Safety glasses
  • Laptop computers
  • Broachers
  • Arbor presses
  • Allen wrenches