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Automation Risk Analysis

Will “Tool and Die Assembler” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Assembler” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Assembler” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

Technologies & Software

  • Microsoft Office software
  • Vero International VISI-Mould
  • Striker Systems SS-Strip Design
  • Striker Systems SS-Draw Form
  • Siemens Industrial AI
  • Microsoft Excel
  • PTC Creo Parametric
  • NC verification software
  • OPEN MIND Technologies hyperMILL
  • Sight Machine AI
  • JobPack MES Scheduler
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft Word
  • CNC Mastercam
  • DP Technology ESPRIT
  • Autodesk Inventor
  • Bentley MicroStation
  • VX Corporation VX Mold & Die
  • Dassault Systemes CATIA
  • Seco Tools Seco Point
  • Virtual Gibbs CADD/CAM
  • 1CadCam Unigraphics
  • data M Software COPRA MetalBender
  • Microsoft Project
  • ABB AI Robotics
  • Microsoft Outlook
  • Mastercam computer-aided design and manufacturing software
  • Cognex Vision AI
  • SAP software
  • Microsoft PowerPoint
  • Logopress
  • Striker Systems SS-Die Design
  • Kubotek USA KeyCreator
  • Cimatron CimatronE Master
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • Counterbores
  • Welders
  • Measuring tapes
  • Die grinders
  • Bench grinders
  • Laser scanner coordinate capturing equipment
  • Chuck keys
  • Oil dispensing cans
  • Tube benders
  • Vibratory tumblers
  • Gauge blocks
  • Dividers
  • Engraving machines
  • Magnetic drill presses
  • Optical flats
  • Brazing equipment
  • Precision rulers
  • Vertical bandsaws
  • Vernier calipers
  • Precision tapered reamers
  • Power drills
  • Horizontal boring mills
  • Workshop cranes
  • Tongs
  • Hand reamers
  • Ultrasonic testing equipment
  • Portable drills
  • T-style tap wrenches
  • Thread gauges
  • Arbor presses
  • Stamping presses
  • Hand clamps
  • Grit blasting cabinets
  • Air grinders
  • Die spotting presses
  • Oxyacetylene welding equipment
  • Turning tools
  • Bridge cranes
  • Knurling tools
  • Shielded arc welding tools
  • Desktop computers
  • Electrical Discharge Machining EDM machines
  • Bearing pullers
  • Turret punch presses
  • Grinding wheel dressing sticks
  • Portable welders
  • Band saws
  • Dial indicators
  • Gear lathes
  • Metal markers
  • Hermaphrodite calipers
  • Loupes
  • Forklifts
  • Vertical belt sanders
  • Precision files
  • Air-powered sandblasters
  • Feeler gauges
  • Rasps
  • Height micrometers
  • Grinding wheels
  • Stick welders
  • Rotary surface grinders
  • Drill presses
  • Bore gauges
  • Turret lathes
  • Radial drill presses
  • Coordinate measuring machines CMM
  • Grease guns
  • Power shears
  • Claw hammers
  • Workshop bench vises
  • V blocks
  • Tungsten inert gas TIG welding equipment
  • Furnace ladles
  • Countersinks
  • Vernier height gauges
  • Jig bores
  • Adjustable widemouth pliers
  • Flat blade screwdrivers
  • Steel rules
  • Tap sets
  • Hydraulic pressing equipment
  • Profile grinders
  • Wire brushes
  • Ear plugs
  • Cutoff saws
  • Optical comparators
  • Layout squares
  • Die maker's squares
  • Combination squares
  • Depth gauges
  • Punch sets
  • Digital plotters
  • Tensile testers
  • Wire electrical discharge machines
  • Radius gauges
  • Handheld refractometers
  • Acetylene torches
  • Angle plates
  • Surface grinding machines
  • Protractors
  • Precision levels
  • Diamond dressers
  • Power grinders
  • Drill point gauges
  • Vernier protractors
  • Surface gauges
  • Tin snips
  • Safety glasses
  • Laser cutters
  • Phillips head screwdrivers
  • Protective face shields
  • Combination milling machines
  • Digital micrometers
  • Dial calipers
  • Toolmaker's microscopes
  • Deburring machines
  • Knee mills
  • Boring bars
  • Magnifying glasses
  • Broachers
  • Computerized numerical control CNC turning centers
  • Dust masks
  • Angle gauge blocks
  • Abrasive cutoff saws
  • Hardness testing devices
  • Surface finish comparators
  • Heat treatment furnaces
  • Dust collectors
  • Hacksaws
  • Gap lathes
  • Hand jacks
  • 1-2-3 blocks
  • Air compressors
  • Disc grinders
  • Cold chisels
  • Thread ring gauges
  • Plasma arc welding equipment
  • Compound sine bars
  • Laptop computers
  • Mallets
  • Power press brakes
  • Telescoping measuring rods
  • Vertical milling machines
  • Metal inert gas MIG welders
  • Safety goggles
  • Metal scribers
  • Allen wrenches
  • Riveting tools
  • Hoisting equipment
  • Honing stones
  • Telescoping gauges
  • Plug gauges
  • Deburring tools
  • Honing machines
  • Tap extractors