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Automation Risk Analysis

Will “Die Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Mechanic” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Develop and design new tools and dies, using computer-aided design software.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

Technologies & Software

  • Striker Systems SS-Draw Form
  • Bentley MicroStation
  • Microsoft Excel
  • Sight Machine AI
  • ABB AI Robotics
  • Microsoft Outlook
  • Cimatron CimatronE Master
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Striker Systems SS-Strip Design
  • Vero International VISI-Mould
  • CNC Mastercam
  • Kubotek USA KeyCreator
  • Logopress
  • data M Software COPRA MetalBender
  • Virtual Gibbs CADD/CAM
  • DP Technology ESPRIT
  • Microsoft Office software
  • Microsoft Word
  • Rockwell Automation AI
  • JobPack MES Scheduler
  • MAKER CAD/CAM Services DIEMAKER
  • 1CadCam Unigraphics
  • Dassault Systemes CATIA
  • PTC Creo Parametric
  • Autodesk AutoCAD
  • Microsoft Project
  • VX Corporation VX Mold & Die
  • Dassault Systemes SolidWorks
  • OPEN MIND Technologies hyperMILL
  • SAP software
  • Cognex Vision AI
  • Seco Tools Seco Point
  • Striker Systems SS-Die Design
  • NC verification software
  • Mastercam computer-aided design and manufacturing software
  • Autodesk Inventor
  • Chuck keys
  • Wire electrical discharge machines
  • Deburring tools
  • Radius gauges
  • Hermaphrodite calipers
  • Vernier calipers
  • Countersinks
  • Vertical bandsaws
  • Loupes
  • Counterbores
  • Abrasive cutoff saws
  • Gear lathes
  • Punch sets
  • Drill point gauges
  • Grease guns
  • Dial calipers
  • Laser scanner coordinate capturing equipment
  • Magnifying glasses
  • Computerized numerical control CNC turning centers
  • Bearing pullers
  • Cold chisels
  • Radial drill presses
  • Coordinate measuring machines CMM
  • Hand jacks
  • Engraving machines
  • Desktop computers
  • Turret lathes
  • Bridge cranes
  • Portable drills
  • Optical comparators
  • Deburring machines
  • Combination squares
  • Workshop bench vises
  • Die maker's squares
  • Cutoff saws
  • Electrical Discharge Machining EDM machines
  • Oil dispensing cans
  • Surface gauges
  • Vertical belt sanders
  • Plasma arc welding equipment
  • Precision tapered reamers
  • T-style tap wrenches
  • Vibratory tumblers
  • Arbor presses
  • Rasps
  • Laser cutters
  • Telescoping gauges
  • Power grinders
  • Boring bars
  • Surface grinding machines
  • Gauge blocks
  • Plug gauges
  • Optical flats
  • V blocks
  • Oxyacetylene welding equipment
  • Surface finish comparators
  • Protective face shields
  • Digital micrometers
  • Band saws
  • Adjustable widemouth pliers
  • Power drills
  • Toolmaker's microscopes
  • Telescoping measuring rods
  • 1-2-3 blocks
  • Thread ring gauges
  • Rotary surface grinders
  • Grinding wheel dressing sticks
  • Angle plates
  • Profile grinders
  • Precision rulers
  • Magnetic drill presses
  • Hacksaws
  • Diamond dressers
  • Tungsten inert gas TIG welding equipment
  • Dust masks
  • Power press brakes
  • Die spotting presses
  • Tensile testers
  • Tongs
  • Turret punch presses
  • Air compressors
  • Metal markers
  • Honing stones
  • Grinding wheels
  • Feeler gauges
  • Layout squares
  • Hydraulic pressing equipment
  • Compound sine bars
  • Wire brushes
  • Combination milling machines
  • Furnace ladles
  • Handheld refractometers
  • Metal inert gas MIG welders
  • Stick welders
  • Safety glasses
  • Dial indicators
  • Precision files
  • Laptop computers
  • Broachers
  • Turning tools
  • Ultrasonic testing equipment
  • Vernier protractors
  • Gap lathes
  • Acetylene torches
  • Honing machines
  • Stamping presses
  • Angle gauge blocks
  • Claw hammers
  • Jig bores
  • Digital plotters
  • Horizontal boring mills
  • Disc grinders
  • Hoisting equipment
  • Tap extractors
  • Welders
  • Allen wrenches
  • Flat blade screwdrivers
  • Precision levels
  • Riveting tools
  • Tube benders
  • Bench grinders
  • Measuring tapes
  • Tap sets
  • Ear plugs
  • Hardness testing devices
  • Air-powered sandblasters
  • Workshop cranes
  • Heat treatment furnaces
  • Bore gauges
  • Dust collectors
  • Die grinders
  • Phillips head screwdrivers
  • Depth gauges
  • Hand clamps
  • Tin snips
  • Shielded arc welding tools
  • Knee mills
  • Protractors
  • Height micrometers
  • Grit blasting cabinets
  • Hand reamers
  • Brazing equipment
  • Portable welders
  • Steel rules
  • Air grinders
  • Mallets
  • Vernier height gauges
  • Knurling tools
  • Forklifts
  • Safety goggles
  • Dividers
  • Thread gauges
  • Drill presses
  • Power shears
  • Vertical milling machines
  • Metal scribers