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Automation Risk Analysis

Will “Die Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Mechanic” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Develop and design new tools and dies, using computer-aided design software.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

Technologies & Software

  • Cognex Vision AI
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • VX Corporation VX Mold & Die
  • Cimatron CimatronE Master
  • Sight Machine AI
  • Siemens Industrial AI
  • Logopress
  • Dassault Systemes CATIA
  • Seco Tools Seco Point
  • Autodesk AutoCAD
  • Microsoft Excel
  • Microsoft Office software
  • Striker Systems SS-Draw Form
  • CNC Mastercam
  • Microsoft Word
  • Vero International VISI-Mould
  • Virtual Gibbs CADD/CAM
  • ABB AI Robotics
  • PTC Creo Parametric
  • Striker Systems SS-Strip Design
  • Autodesk Inventor
  • Dassault Systemes SolidWorks
  • Bentley MicroStation
  • SAP software
  • Kubotek USA KeyCreator
  • JobPack MES Scheduler
  • Striker Systems SS-Die Design
  • DP Technology ESPRIT
  • OPEN MIND Technologies hyperMILL
  • Microsoft Outlook
  • data M Software COPRA MetalBender
  • NC verification software
  • 1CadCam Unigraphics
  • Microsoft Project
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft PowerPoint
  • Dial indicators
  • Metal markers
  • Steel rules
  • Plug gauges
  • Hoisting equipment
  • 1-2-3 blocks
  • Turret lathes
  • Bore gauges
  • Deburring tools
  • Power shears
  • Hardness testing devices
  • Punch sets
  • Depth gauges
  • Bridge cranes
  • Magnifying glasses
  • Surface gauges
  • Knee mills
  • Hacksaws
  • Rasps
  • Ear plugs
  • Oil dispensing cans
  • Precision rulers
  • Brazing equipment
  • Dust masks
  • Gap lathes
  • Surface grinding machines
  • Tap extractors
  • Vertical bandsaws
  • Desktop computers
  • Measuring tapes
  • Coordinate measuring machines CMM
  • Dust collectors
  • Loupes
  • Tin snips
  • Air-powered sandblasters
  • Optical flats
  • Die spotting presses
  • Phillips head screwdrivers
  • Digital plotters
  • Wire brushes
  • Feeler gauges
  • Profile grinders
  • Hand clamps
  • Safety goggles
  • Precision tapered reamers
  • Thread gauges
  • Allen wrenches
  • Tensile testers
  • Workshop bench vises
  • Disc grinders
  • Forklifts
  • Counterbores
  • Bench grinders
  • Turret punch presses
  • Grinding wheels
  • Vernier calipers
  • Electrical Discharge Machining EDM machines
  • Broachers
  • Shielded arc welding tools
  • Tongs
  • Band saws
  • Oxyacetylene welding equipment
  • Computerized numerical control CNC turning centers
  • Abrasive cutoff saws
  • Plasma arc welding equipment
  • Power press brakes
  • Radial drill presses
  • Power grinders
  • Honing machines
  • Furnace ladles
  • Dividers
  • Knurling tools
  • Tungsten inert gas TIG welding equipment
  • Tube benders
  • Air grinders
  • Vertical belt sanders
  • Stick welders
  • Hand reamers
  • Hermaphrodite calipers
  • Height micrometers
  • Portable welders
  • Adjustable widemouth pliers
  • Handheld refractometers
  • T-style tap wrenches
  • Safety glasses
  • Angle gauge blocks
  • Vertical milling machines
  • Toolmaker's microscopes
  • Acetylene torches
  • Tap sets
  • Protractors
  • Horizontal boring mills
  • Engraving machines
  • Jig bores
  • Bearing pullers
  • Precision files
  • Gauge blocks
  • Ultrasonic testing equipment
  • Stamping presses
  • Hydraulic pressing equipment
  • Welders
  • V blocks
  • Flat blade screwdrivers
  • Telescoping measuring rods
  • Vernier height gauges
  • Telescoping gauges
  • Drill presses
  • Laser scanner coordinate capturing equipment
  • Optical comparators
  • Die maker's squares
  • Die grinders
  • Arbor presses
  • Surface finish comparators
  • Diamond dressers
  • Layout squares
  • Angle plates
  • Vernier protractors
  • Magnetic drill presses
  • Vibratory tumblers
  • Radius gauges
  • Combination milling machines
  • Riveting tools
  • Claw hammers
  • Dial calipers
  • Workshop cranes
  • Combination squares
  • Honing stones
  • Deburring machines
  • Hand jacks
  • Turning tools
  • Protective face shields
  • Mallets
  • Power drills
  • Thread ring gauges
  • Metal inert gas MIG welders
  • Rotary surface grinders
  • Grease guns
  • Digital micrometers
  • Heat treatment furnaces
  • Countersinks
  • Metal scribers
  • Air compressors
  • Compound sine bars
  • Boring bars
  • Grinding wheel dressing sticks
  • Precision levels
  • Chuck keys
  • Wire electrical discharge machines
  • Grit blasting cabinets
  • Cold chisels
  • Laser cutters
  • Laptop computers
  • Portable drills
  • Drill point gauges
  • Gear lathes
  • Cutoff saws