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Automation Risk Analysis

Will “Tool Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool Mechanic” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Develop and design new tools and dies, using computer-aided design software.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

Technologies & Software

  • Sight Machine AI
  • JobPack MES Scheduler
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Microsoft Project
  • NC verification software
  • Siemens Industrial AI
  • Striker Systems SS-Draw Form
  • DP Technology ESPRIT
  • Mastercam computer-aided design and manufacturing software
  • 1CadCam Unigraphics
  • OPEN MIND Technologies hyperMILL
  • Autodesk AutoCAD
  • Kubotek USA KeyCreator
  • Microsoft Word
  • Bentley MicroStation
  • Logopress
  • data M Software COPRA MetalBender
  • Rockwell Automation AI
  • Seco Tools Seco Point
  • Microsoft Excel
  • Autodesk Inventor
  • Virtual Gibbs CADD/CAM
  • ABB AI Robotics
  • Striker Systems SS-Die Design
  • Cimatron CimatronE Master
  • SAP software
  • Microsoft Outlook
  • CNC Mastercam
  • PTC Creo Parametric
  • Dassault Systemes SolidWorks
  • Striker Systems SS-Strip Design
  • Microsoft Office software
  • VX Corporation VX Mold & Die
  • MAKER CAD/CAM Services DIEMAKER
  • Vero International VISI-Mould
  • Dassault Systemes CATIA
  • Angle plates
  • Dust masks
  • Protractors
  • Drill point gauges
  • Combination milling machines
  • Combination squares
  • Surface finish comparators
  • Measuring tapes
  • Magnifying glasses
  • Oxyacetylene welding equipment
  • Hand reamers
  • Telescoping gauges
  • Angle gauge blocks
  • Tin snips
  • Deburring machines
  • Laser cutters
  • Claw hammers
  • Compound sine bars
  • Handheld refractometers
  • Electrical Discharge Machining EDM machines
  • Precision rulers
  • Phillips head screwdrivers
  • Power drills
  • Hand jacks
  • Disc grinders
  • Ultrasonic testing equipment
  • Band saws
  • Welders
  • Portable welders
  • Power press brakes
  • Power grinders
  • Feeler gauges
  • Stick welders
  • Radial drill presses
  • Rotary surface grinders
  • Mallets
  • Turning tools
  • Vernier protractors
  • Allen wrenches
  • Vernier calipers
  • Punch sets
  • Vertical milling machines
  • Portable drills
  • Workshop cranes
  • Forklifts
  • Height micrometers
  • Plug gauges
  • Cold chisels
  • Metal scribers
  • Cutoff saws
  • Wire brushes
  • Hacksaws
  • Boring bars
  • Diamond dressers
  • Power shears
  • Hardness testing devices
  • Hermaphrodite calipers
  • Dust collectors
  • Vertical bandsaws
  • Die maker's squares
  • Stamping presses
  • Tube benders
  • Profile grinders
  • Desktop computers
  • Grinding wheels
  • Precision files
  • Tap sets
  • Layout squares
  • Arbor presses
  • Bore gauges
  • Grit blasting cabinets
  • Rasps
  • Riveting tools
  • Heat treatment furnaces
  • Computerized numerical control CNC turning centers
  • Air-powered sandblasters
  • Oil dispensing cans
  • Countersinks
  • Knee mills
  • Precision levels
  • Hand clamps
  • Air compressors
  • Surface grinding machines
  • Dividers
  • Bearing pullers
  • Hoisting equipment
  • Jig bores
  • Hydraulic pressing equipment
  • Die spotting presses
  • Laptop computers
  • Telescoping measuring rods
  • Knurling tools
  • Dial indicators
  • Gap lathes
  • Metal markers
  • Depth gauges
  • Vertical belt sanders
  • Tungsten inert gas TIG welding equipment
  • Digital plotters
  • Protective face shields
  • Metal inert gas MIG welders
  • Bridge cranes
  • Gear lathes
  • Optical comparators
  • Turret punch presses
  • Honing machines
  • Safety glasses
  • Surface gauges
  • Shielded arc welding tools
  • Air grinders
  • Ear plugs
  • Brazing equipment
  • Tensile testers
  • Horizontal boring mills
  • Grinding wheel dressing sticks
  • Engraving machines
  • Wire electrical discharge machines
  • T-style tap wrenches
  • Chuck keys
  • Tap extractors
  • Thread gauges
  • Digital micrometers
  • Tongs
  • Radius gauges
  • Broachers
  • Coordinate measuring machines CMM
  • Laser scanner coordinate capturing equipment
  • Workshop bench vises
  • 1-2-3 blocks
  • Optical flats
  • V blocks
  • Grease guns
  • Precision tapered reamers
  • Vibratory tumblers
  • Furnace ladles
  • Loupes
  • Abrasive cutoff saws
  • Honing stones
  • Die grinders
  • Deburring tools
  • Bench grinders
  • Adjustable widemouth pliers
  • Counterbores
  • Steel rules
  • Acetylene torches
  • Plasma arc welding equipment
  • Safety goggles
  • Toolmaker's microscopes
  • Dial calipers
  • Thread ring gauges
  • Turret lathes
  • Vernier height gauges
  • Gauge blocks
  • Magnetic drill presses
  • Drill presses
  • Flat blade screwdrivers