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Automation Risk Analysis

Will “Tool Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool Mechanic” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

Technologies & Software

  • Striker Systems SS-Strip Design
  • SAP software
  • Autodesk Inventor
  • data M Software COPRA MetalBender
  • 1CadCam Unigraphics
  • Dassault Systemes SolidWorks
  • Logopress
  • DP Technology ESPRIT
  • OPEN MIND Technologies hyperMILL
  • Autodesk AutoCAD
  • Vero International VISI-Mould
  • VX Corporation VX Mold & Die
  • JobPack MES Scheduler
  • Virtual Gibbs CADD/CAM
  • Rockwell Automation AI
  • Microsoft Word
  • Bentley MicroStation
  • Microsoft Outlook
  • Microsoft Excel
  • Siemens Industrial AI
  • Cimatron CimatronE Master
  • Microsoft PowerPoint
  • Sight Machine AI
  • PTC Creo Parametric
  • NC verification software
  • Striker Systems SS-Die Design
  • Striker Systems SS-Draw Form
  • Microsoft Project
  • Kubotek USA KeyCreator
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • CNC Mastercam
  • Cognex Vision AI
  • Dassault Systemes CATIA
  • Seco Tools Seco Point
  • ABB AI Robotics
  • Grinding wheels
  • Rasps
  • Hand clamps
  • Tap extractors
  • Layout squares
  • Bridge cranes
  • Metal markers
  • Disc grinders
  • Forklifts
  • Dial indicators
  • Punch sets
  • Gap lathes
  • Power drills
  • Radial drill presses
  • Metal scribers
  • Laser scanner coordinate capturing equipment
  • V blocks
  • Claw hammers
  • Telescoping measuring rods
  • Stamping presses
  • Drill presses
  • Grit blasting cabinets
  • Shielded arc welding tools
  • Heat treatment furnaces
  • Mallets
  • Vertical milling machines
  • Height micrometers
  • Tongs
  • Grease guns
  • Gear lathes
  • Tungsten inert gas TIG welding equipment
  • Portable welders
  • Hermaphrodite calipers
  • Surface finish comparators
  • Jig bores
  • Angle gauge blocks
  • Gauge blocks
  • Precision files
  • Bench grinders
  • Phillips head screwdrivers
  • Magnetic drill presses
  • Precision rulers
  • Air compressors
  • Tap sets
  • Turret lathes
  • Vibratory tumblers
  • Hand reamers
  • Drill point gauges
  • Oil dispensing cans
  • Safety glasses
  • Plug gauges
  • Vernier protractors
  • Acetylene torches
  • Magnifying glasses
  • Broachers
  • Engraving machines
  • Portable drills
  • Hoisting equipment
  • Hydraulic pressing equipment
  • Air-powered sandblasters
  • Steel rules
  • Air grinders
  • Dust collectors
  • Measuring tapes
  • Optical comparators
  • Computerized numerical control CNC turning centers
  • Precision levels
  • Hacksaws
  • Tensile testers
  • Ear plugs
  • Telescoping gauges
  • Knee mills
  • Desktop computers
  • Grinding wheel dressing sticks
  • Deburring tools
  • Laptop computers
  • Safety goggles
  • Wire brushes
  • Cutoff saws
  • Abrasive cutoff saws
  • Bore gauges
  • Vertical bandsaws
  • Boring bars
  • Thread ring gauges
  • Profile grinders
  • Knurling tools
  • Protractors
  • Handheld refractometers
  • Compound sine bars
  • Dust masks
  • Surface gauges
  • Surface grinding machines
  • Brazing equipment
  • Workshop cranes
  • Power grinders
  • Optical flats
  • Vernier height gauges
  • Angle plates
  • Vernier calipers
  • Electrical Discharge Machining EDM machines
  • Tube benders
  • Depth gauges
  • Allen wrenches
  • Rotary surface grinders
  • Bearing pullers
  • Die maker's squares
  • Feeler gauges
  • Plasma arc welding equipment
  • Coordinate measuring machines CMM
  • Hand jacks
  • Die spotting presses
  • Protective face shields
  • Diamond dressers
  • T-style tap wrenches
  • Workshop bench vises
  • Arbor presses
  • Tin snips
  • Cold chisels
  • Oxyacetylene welding equipment
  • Chuck keys
  • Digital micrometers
  • Riveting tools
  • Furnace ladles
  • Metal inert gas MIG welders
  • Combination milling machines
  • Vertical belt sanders
  • Wire electrical discharge machines
  • Radius gauges
  • Stick welders
  • Loupes
  • Honing machines
  • Die grinders
  • Power press brakes
  • Thread gauges
  • Dial calipers
  • Turret punch presses
  • Dividers
  • Flat blade screwdrivers
  • Hardness testing devices
  • Honing stones
  • Digital plotters
  • Adjustable widemouth pliers
  • Ultrasonic testing equipment
  • Laser cutters
  • Toolmaker's microscopes
  • Turning tools
  • Horizontal boring mills
  • Deburring machines
  • Band saws
  • Welders
  • Power shears
  • Combination squares
  • Precision tapered reamers
  • Counterbores
  • 1-2-3 blocks
  • Countersinks