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Automation Risk Analysis

Will “Die Assembler” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Assembler” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Assembler” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Develop and design new tools and dies, using computer-aided design software.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

Technologies & Software

  • Rockwell Automation AI
  • DP Technology ESPRIT
  • Autodesk Inventor
  • SAP software
  • Striker Systems SS-Draw Form
  • Siemens Industrial AI
  • JobPack MES Scheduler
  • Sight Machine AI
  • Kubotek USA KeyCreator
  • Microsoft Excel
  • data M Software COPRA MetalBender
  • Dassault Systemes CATIA
  • 1CadCam Unigraphics
  • MAKER CAD/CAM Services DIEMAKER
  • Striker Systems SS-Die Design
  • Virtual Gibbs CADD/CAM
  • CNC Mastercam
  • Striker Systems SS-Strip Design
  • Bentley MicroStation
  • Vero International VISI-Mould
  • Autodesk AutoCAD
  • Microsoft Outlook
  • OPEN MIND Technologies hyperMILL
  • Microsoft Word
  • Microsoft PowerPoint
  • NC verification software
  • Logopress
  • PTC Creo Parametric
  • ABB AI Robotics
  • VX Corporation VX Mold & Die
  • Microsoft Office software
  • Dassault Systemes SolidWorks
  • Microsoft Project
  • Seco Tools Seco Point
  • Mastercam computer-aided design and manufacturing software
  • Cimatron CimatronE Master
  • Cognex Vision AI
  • Air grinders
  • Phillips head screwdrivers
  • Forklifts
  • Shielded arc welding tools
  • Precision tapered reamers
  • Broachers
  • Bore gauges
  • Turret lathes
  • Surface gauges
  • Acetylene torches
  • Wire electrical discharge machines
  • Dial indicators
  • Vernier height gauges
  • 1-2-3 blocks
  • Dust collectors
  • Rasps
  • Hand reamers
  • Stamping presses
  • Punch sets
  • Furnace ladles
  • Metal inert gas MIG welders
  • Optical comparators
  • Flat blade screwdrivers
  • Metal markers
  • Ultrasonic testing equipment
  • Optical flats
  • Metal scribers
  • Magnetic drill presses
  • Layout squares
  • Bearing pullers
  • Profile grinders
  • V blocks
  • Digital micrometers
  • Claw hammers
  • Counterbores
  • Angle gauge blocks
  • Tungsten inert gas TIG welding equipment
  • Ear plugs
  • Hoisting equipment
  • Hardness testing devices
  • Laser cutters
  • Power shears
  • Heat treatment furnaces
  • Wire brushes
  • Countersinks
  • Tensile testers
  • Dividers
  • Arbor presses
  • Loupes
  • Workshop bench vises
  • Vernier protractors
  • Grit blasting cabinets
  • Turning tools
  • Combination milling machines
  • Disc grinders
  • Horizontal boring mills
  • Laptop computers
  • Diamond dressers
  • Knurling tools
  • Vertical bandsaws
  • Handheld refractometers
  • Chuck keys
  • Tongs
  • Plasma arc welding equipment
  • Hydraulic pressing equipment
  • Feeler gauges
  • Hacksaws
  • Tin snips
  • Vertical belt sanders
  • Allen wrenches
  • Steel rules
  • Die maker's squares
  • Drill presses
  • Power grinders
  • Radius gauges
  • Deburring tools
  • Vernier calipers
  • Portable welders
  • Brazing equipment
  • Portable drills
  • Riveting tools
  • Coordinate measuring machines CMM
  • Honing stones
  • Grease guns
  • Power press brakes
  • Surface finish comparators
  • Radial drill presses
  • Hand clamps
  • Plug gauges
  • Band saws
  • Protractors
  • Hermaphrodite calipers
  • Gear lathes
  • Toolmaker's microscopes
  • Grinding wheels
  • Combination squares
  • Gauge blocks
  • Gap lathes
  • Cutoff saws
  • Workshop cranes
  • Tap sets
  • Turret punch presses
  • Magnifying glasses
  • Engraving machines
  • Drill point gauges
  • Safety glasses
  • Welders
  • Die grinders
  • Electrical Discharge Machining EDM machines
  • Telescoping measuring rods
  • Knee mills
  • Boring bars
  • Precision levels
  • T-style tap wrenches
  • Bench grinders
  • Stick welders
  • Vertical milling machines
  • Tap extractors
  • Oil dispensing cans
  • Angle plates
  • Deburring machines
  • Cold chisels
  • Jig bores
  • Tube benders
  • Protective face shields
  • Desktop computers
  • Surface grinding machines
  • Power drills
  • Vibratory tumblers
  • Air compressors
  • Precision files
  • Measuring tapes
  • Adjustable widemouth pliers
  • Bridge cranes
  • Dust masks
  • Mallets
  • Hand jacks
  • Precision rulers
  • Digital plotters
  • Die spotting presses
  • Abrasive cutoff saws
  • Computerized numerical control CNC turning centers
  • Thread ring gauges
  • Height micrometers
  • Honing machines
  • Compound sine bars
  • Safety goggles
  • Depth gauges
  • Dial calipers
  • Laser scanner coordinate capturing equipment
  • Air-powered sandblasters
  • Telescoping gauges
  • Grinding wheel dressing sticks
  • Rotary surface grinders
  • Oxyacetylene welding equipment
  • Thread gauges