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Automation Risk Analysis

Will “Sawsmith” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Sawsmith” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Sawsmith” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Develop and design new tools and dies, using computer-aided design software.

Technologies & Software

  • Mastercam computer-aided design and manufacturing software
  • Striker Systems SS-Strip Design
  • ABB AI Robotics
  • 1CadCam Unigraphics
  • JobPack MES Scheduler
  • Microsoft PowerPoint
  • Microsoft Office software
  • Autodesk AutoCAD
  • Microsoft Outlook
  • Seco Tools Seco Point
  • Striker Systems SS-Draw Form
  • Autodesk Inventor
  • Kubotek USA KeyCreator
  • DP Technology ESPRIT
  • VX Corporation VX Mold & Die
  • Sight Machine AI
  • Cognex Vision AI
  • Logopress
  • Siemens Industrial AI
  • Dassault Systemes SolidWorks
  • Microsoft Word
  • Virtual Gibbs CADD/CAM
  • Bentley MicroStation
  • Microsoft Project
  • Rockwell Automation AI
  • PTC Creo Parametric
  • NC verification software
  • Cimatron CimatronE Master
  • MAKER CAD/CAM Services DIEMAKER
  • Striker Systems SS-Die Design
  • data M Software COPRA MetalBender
  • Dassault Systemes CATIA
  • Vero International VISI-Mould
  • Microsoft Excel
  • CNC Mastercam
  • OPEN MIND Technologies hyperMILL
  • SAP software
  • Knee mills
  • Bench grinders
  • Rasps
  • T-style tap wrenches
  • Stick welders
  • Digital micrometers
  • Magnetic drill presses
  • Grinding wheels
  • Air compressors
  • Dust collectors
  • Steel rules
  • Horizontal boring mills
  • Abrasive cutoff saws
  • Chuck keys
  • Furnace ladles
  • Grinding wheel dressing sticks
  • Hand reamers
  • Heat treatment furnaces
  • Vertical milling machines
  • Toolmaker's microscopes
  • Laser cutters
  • Loupes
  • Wire brushes
  • Vernier calipers
  • Desktop computers
  • Tungsten inert gas TIG welding equipment
  • Digital plotters
  • Countersinks
  • Dial indicators
  • Turret punch presses
  • Band saws
  • Hydraulic pressing equipment
  • Acetylene torches
  • Adjustable widemouth pliers
  • Vertical belt sanders
  • Workshop bench vises
  • Measuring tapes
  • Optical flats
  • Flat blade screwdrivers
  • Feeler gauges
  • Power shears
  • Power drills
  • Coordinate measuring machines CMM
  • Optical comparators
  • Combination milling machines
  • Surface gauges
  • Depth gauges
  • Deburring machines
  • Electrical Discharge Machining EDM machines
  • Grease guns
  • Precision files
  • Angle plates
  • Power press brakes
  • Hand clamps
  • Air-powered sandblasters
  • Turret lathes
  • Broachers
  • Wire electrical discharge machines
  • Forklifts
  • Oxyacetylene welding equipment
  • Radial drill presses
  • Gear lathes
  • Thread ring gauges
  • Bearing pullers
  • Metal inert gas MIG welders
  • Safety goggles
  • Hacksaws
  • Magnifying glasses
  • Compound sine bars
  • Cutoff saws
  • Plug gauges
  • Surface grinding machines
  • Welders
  • Computerized numerical control CNC turning centers
  • Claw hammers
  • Layout squares
  • Ear plugs
  • Tube benders
  • Phillips head screwdrivers
  • Portable welders
  • Jig bores
  • Bore gauges
  • Metal scribers
  • Dust masks
  • Die grinders
  • Telescoping measuring rods
  • Surface finish comparators
  • Hoisting equipment
  • Combination squares
  • Protractors
  • Mallets
  • Ultrasonic testing equipment
  • Hardness testing devices
  • Profile grinders
  • Air grinders
  • Tap extractors
  • Die spotting presses
  • Rotary surface grinders
  • Vernier protractors
  • Tensile testers
  • Drill presses
  • Power grinders
  • Vertical bandsaws
  • Dividers
  • Shielded arc welding tools
  • Knurling tools
  • Punch sets
  • Arbor presses
  • Engraving machines
  • Hand jacks
  • Workshop cranes
  • Disc grinders
  • Laser scanner coordinate capturing equipment
  • Radius gauges
  • Riveting tools
  • Telescoping gauges
  • Laptop computers
  • Portable drills
  • Counterbores
  • Deburring tools
  • V blocks
  • Vibratory tumblers
  • Plasma arc welding equipment
  • Precision tapered reamers
  • Precision levels
  • Dial calipers
  • Vernier height gauges
  • Tap sets
  • Brazing equipment
  • Drill point gauges
  • Height micrometers
  • Tin snips
  • Thread gauges
  • Handheld refractometers
  • Stamping presses
  • Diamond dressers
  • Safety glasses
  • Bridge cranes
  • Grit blasting cabinets
  • Cold chisels
  • Tongs
  • Boring bars
  • Die maker's squares
  • Hermaphrodite calipers
  • Turning tools
  • Protective face shields
  • Allen wrenches
  • Gap lathes
  • Oil dispensing cans
  • 1-2-3 blocks
  • Honing stones
  • Metal markers
  • Gauge blocks
  • Precision rulers
  • Angle gauge blocks
  • Honing machines