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Automation Risk Analysis

Will “Toolsmith” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Toolsmith” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Toolsmith” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Inspect finished dies for smoothness, contour conformity, and defects.

Technologies & Software

  • Microsoft Office software
  • ABB AI Robotics
  • Microsoft Project
  • Cognex Vision AI
  • Sight Machine AI
  • PTC Creo Parametric
  • Striker Systems SS-Die Design
  • Autodesk Inventor
  • Virtual Gibbs CADD/CAM
  • Microsoft PowerPoint
  • MAKER CAD/CAM Services DIEMAKER
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • Vero International VISI-Mould
  • Logopress
  • Microsoft Outlook
  • OPEN MIND Technologies hyperMILL
  • SAP software
  • VX Corporation VX Mold & Die
  • Rockwell Automation AI
  • Kubotek USA KeyCreator
  • Microsoft Excel
  • JobPack MES Scheduler
  • NC verification software
  • CNC Mastercam
  • DP Technology ESPRIT
  • data M Software COPRA MetalBender
  • Bentley MicroStation
  • Cimatron CimatronE Master
  • Seco Tools Seco Point
  • Striker Systems SS-Draw Form
  • Striker Systems SS-Strip Design
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes SolidWorks
  • 1CadCam Unigraphics
  • Microsoft Word
  • Autodesk AutoCAD
  • Boring bars
  • Measuring tapes
  • V blocks
  • Stamping presses
  • Thread gauges
  • Compound sine bars
  • Vertical belt sanders
  • 1-2-3 blocks
  • Combination squares
  • Digital micrometers
  • Loupes
  • Handheld refractometers
  • Portable welders
  • Radial drill presses
  • Arbor presses
  • Workshop bench vises
  • Tap sets
  • Height micrometers
  • Drill presses
  • Surface finish comparators
  • Ear plugs
  • Vibratory tumblers
  • Hoisting equipment
  • Ultrasonic testing equipment
  • Drill point gauges
  • Oxyacetylene welding equipment
  • Jig bores
  • Die spotting presses
  • Dial calipers
  • Tap extractors
  • Vernier calipers
  • Telescoping measuring rods
  • Protective face shields
  • Laptop computers
  • Bore gauges
  • Dividers
  • Laser scanner coordinate capturing equipment
  • Optical comparators
  • Toolmaker's microscopes
  • Air-powered sandblasters
  • Countersinks
  • Broachers
  • Combination milling machines
  • Cold chisels
  • Gap lathes
  • Hydraulic pressing equipment
  • Plasma arc welding equipment
  • Magnetic drill presses
  • Furnace ladles
  • Air compressors
  • Forklifts
  • Abrasive cutoff saws
  • Precision tapered reamers
  • Safety glasses
  • Power drills
  • Punch sets
  • Riveting tools
  • Phillips head screwdrivers
  • Metal inert gas MIG welders
  • Wire electrical discharge machines
  • Steel rules
  • Workshop cranes
  • Oil dispensing cans
  • Surface gauges
  • Metal markers
  • Magnifying glasses
  • Power shears
  • Tongs
  • Tensile testers
  • Honing stones
  • Protractors
  • Grinding wheels
  • Turning tools
  • Welders
  • Deburring tools
  • Diamond dressers
  • Angle gauge blocks
  • Coordinate measuring machines CMM
  • Hand jacks
  • Turret punch presses
  • Flat blade screwdrivers
  • Telescoping gauges
  • Mallets
  • Hacksaws
  • Knee mills
  • Grease guns
  • Metal scribers
  • Grinding wheel dressing sticks
  • Engraving machines
  • Die grinders
  • Bench grinders
  • Band saws
  • Layout squares
  • Stick welders
  • Horizontal boring mills
  • Hermaphrodite calipers
  • Laser cutters
  • Dial indicators
  • Surface grinding machines
  • Knurling tools
  • Rasps
  • Dust masks
  • Gauge blocks
  • Desktop computers
  • Electrical Discharge Machining EDM machines
  • Precision levels
  • Tube benders
  • Hand reamers
  • Honing machines
  • Vertical milling machines
  • Tin snips
  • Grit blasting cabinets
  • Air grinders
  • Acetylene torches
  • Plug gauges
  • Profile grinders
  • Tungsten inert gas TIG welding equipment
  • Adjustable widemouth pliers
  • Shielded arc welding tools
  • Optical flats
  • Rotary surface grinders
  • Computerized numerical control CNC turning centers
  • Die maker's squares
  • Digital plotters
  • Vertical bandsaws
  • Thread ring gauges
  • Dust collectors
  • Portable drills
  • Angle plates
  • Disc grinders
  • Brazing equipment
  • Wire brushes
  • Heat treatment furnaces
  • Safety goggles
  • T-style tap wrenches
  • Vernier height gauges
  • Bearing pullers
  • Chuck keys
  • Feeler gauges
  • Deburring machines
  • Vernier protractors
  • Allen wrenches
  • Counterbores
  • Hardness testing devices
  • Gear lathes
  • Cutoff saws
  • Precision rulers
  • Power press brakes
  • Radius gauges
  • Power grinders
  • Bridge cranes
  • Precision files
  • Depth gauges
  • Turret lathes
  • Claw hammers
  • Hand clamps