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Automation Risk Analysis

Will “Keller Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Keller Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Keller Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Develop and design new tools and dies, using computer-aided design software.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

Technologies & Software

  • Cimatron CimatronE Master
  • Striker Systems SS-Die Design
  • Rockwell Automation AI
  • Dassault Systemes CATIA
  • JobPack MES Scheduler
  • MAKER CAD/CAM Services DIEMAKER
  • Siemens Industrial AI
  • VX Corporation VX Mold & Die
  • Bentley MicroStation
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Virtual Gibbs CADD/CAM
  • Striker Systems SS-Strip Design
  • DP Technology ESPRIT
  • NC verification software
  • ABB AI Robotics
  • CNC Mastercam
  • SAP software
  • data M Software COPRA MetalBender
  • PTC Creo Parametric
  • Microsoft PowerPoint
  • Seco Tools Seco Point
  • Vero International VISI-Mould
  • Sight Machine AI
  • Logopress
  • Autodesk Inventor
  • Microsoft Word
  • Striker Systems SS-Draw Form
  • 1CadCam Unigraphics
  • Kubotek USA KeyCreator
  • Cognex Vision AI
  • Microsoft Office software
  • OPEN MIND Technologies hyperMILL
  • Microsoft Outlook
  • Microsoft Project
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • Boring bars
  • Telescoping gauges
  • 1-2-3 blocks
  • Profile grinders
  • Chuck keys
  • Deburring tools
  • Protractors
  • Wire electrical discharge machines
  • Vertical bandsaws
  • Plasma arc welding equipment
  • Digital plotters
  • Cold chisels
  • Turret punch presses
  • Portable drills
  • Coordinate measuring machines CMM
  • Vernier protractors
  • Hermaphrodite calipers
  • Engraving machines
  • Counterbores
  • Hacksaws
  • Radius gauges
  • Deburring machines
  • Drill presses
  • Power press brakes
  • Abrasive cutoff saws
  • Laser scanner coordinate capturing equipment
  • Bore gauges
  • Thread ring gauges
  • Metal inert gas MIG welders
  • Stamping presses
  • Dividers
  • Gap lathes
  • Turning tools
  • Safety glasses
  • Metal markers
  • Ear plugs
  • Electrical Discharge Machining EDM machines
  • Welders
  • Optical flats
  • Punch sets
  • Air-powered sandblasters
  • Dust masks
  • Radial drill presses
  • Handheld refractometers
  • Depth gauges
  • Grease guns
  • Hardness testing devices
  • Precision rulers
  • Die spotting presses
  • Arbor presses
  • Vernier height gauges
  • Toolmaker's microscopes
  • Horizontal boring mills
  • Hydraulic pressing equipment
  • Knurling tools
  • Gear lathes
  • Ultrasonic testing equipment
  • Acetylene torches
  • Rotary surface grinders
  • Cutoff saws
  • Riveting tools
  • Phillips head screwdrivers
  • Measuring tapes
  • Grinding wheels
  • Vibratory tumblers
  • Hand reamers
  • Tap sets
  • Flat blade screwdrivers
  • Desktop computers
  • Magnetic drill presses
  • Honing machines
  • Diamond dressers
  • Bench grinders
  • Brazing equipment
  • Feeler gauges
  • Power drills
  • Grit blasting cabinets
  • Die grinders
  • V blocks
  • Dial indicators
  • Honing stones
  • Tongs
  • Knee mills
  • Angle gauge blocks
  • Magnifying glasses
  • Power shears
  • Metal scribers
  • Grinding wheel dressing sticks
  • Computerized numerical control CNC turning centers
  • Protective face shields
  • Combination squares
  • Surface grinding machines
  • Countersinks
  • Safety goggles
  • Hand jacks
  • Mallets
  • Combination milling machines
  • Tap extractors
  • Angle plates
  • Surface gauges
  • Hand clamps
  • Die maker's squares
  • Tin snips
  • Furnace ladles
  • Workshop bench vises
  • Digital micrometers
  • Steel rules
  • Precision files
  • Dial calipers
  • Laptop computers
  • Dust collectors
  • Telescoping measuring rods
  • Compound sine bars
  • Heat treatment furnaces
  • Bearing pullers
  • Shielded arc welding tools
  • Loupes
  • Vernier calipers
  • Forklifts
  • Height micrometers
  • Hoisting equipment
  • Portable welders
  • Power grinders
  • Plug gauges
  • Jig bores
  • Precision tapered reamers
  • Broachers
  • Workshop cranes
  • Bridge cranes
  • Disc grinders
  • Allen wrenches
  • Gauge blocks
  • Wire brushes
  • Layout squares
  • Claw hammers
  • Drill point gauges
  • Laser cutters
  • Precision levels
  • Oxyacetylene welding equipment
  • Surface finish comparators
  • Band saws
  • Rasps
  • Oil dispensing cans
  • Stick welders
  • Vertical milling machines
  • Optical comparators
  • Turret lathes
  • Adjustable widemouth pliers
  • Air grinders
  • Tungsten inert gas TIG welding equipment
  • Tube benders
  • Air compressors
  • Thread gauges
  • Tensile testers
  • Vertical belt sanders
  • T-style tap wrenches