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Automation Risk Analysis

Will “Keller Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Keller Machine Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Keller Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Develop and design new tools and dies, using computer-aided design software.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

Technologies & Software

  • Dassault Systemes SolidWorks
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft Office software
  • Kubotek USA KeyCreator
  • Autodesk AutoCAD
  • 1CadCam Unigraphics
  • CNC Mastercam
  • VX Corporation VX Mold & Die
  • Bentley MicroStation
  • Cognex Vision AI
  • JobPack MES Scheduler
  • NC verification software
  • SAP software
  • Striker Systems SS-Die Design
  • Mastercam computer-aided design and manufacturing software
  • PTC Creo Parametric
  • Microsoft Excel
  • Cimatron CimatronE Master
  • Logopress
  • Microsoft Project
  • Virtual Gibbs CADD/CAM
  • OPEN MIND Technologies hyperMILL
  • Microsoft Outlook
  • ABB AI Robotics
  • Microsoft Word
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Striker Systems SS-Draw Form
  • Striker Systems SS-Strip Design
  • DP Technology ESPRIT
  • Sight Machine AI
  • data M Software COPRA MetalBender
  • Dassault Systemes CATIA
  • Seco Tools Seco Point
  • Autodesk Inventor
  • Vero International VISI-Mould
  • Die maker's squares
  • Air grinders
  • Rotary surface grinders
  • Dial calipers
  • Compound sine bars
  • Vernier height gauges
  • Dust masks
  • Laser scanner coordinate capturing equipment
  • Digital plotters
  • Hand clamps
  • Chuck keys
  • Tensile testers
  • Grinding wheel dressing sticks
  • T-style tap wrenches
  • Magnetic drill presses
  • Heat treatment furnaces
  • Horizontal boring mills
  • Dividers
  • Knurling tools
  • Digital micrometers
  • Plug gauges
  • Power press brakes
  • Shielded arc welding tools
  • Grinding wheels
  • Furnace ladles
  • Cold chisels
  • 1-2-3 blocks
  • Surface grinding machines
  • Phillips head screwdrivers
  • Precision rulers
  • Handheld refractometers
  • Riveting tools
  • Safety glasses
  • Plasma arc welding equipment
  • Broachers
  • Engraving machines
  • Workshop cranes
  • Thread ring gauges
  • Punch sets
  • Hydraulic pressing equipment
  • Laser cutters
  • Bore gauges
  • Portable welders
  • Vertical milling machines
  • Metal scribers
  • Adjustable widemouth pliers
  • Grit blasting cabinets
  • Diamond dressers
  • Boring bars
  • Surface finish comparators
  • Hermaphrodite calipers
  • Countersinks
  • Angle plates
  • Acetylene torches
  • Radius gauges
  • Drill presses
  • Coordinate measuring machines CMM
  • Vertical belt sanders
  • Precision files
  • Electrical Discharge Machining EDM machines
  • Ear plugs
  • Hand reamers
  • Cutoff saws
  • Computerized numerical control CNC turning centers
  • Bearing pullers
  • Stamping presses
  • Grease guns
  • Surface gauges
  • Arbor presses
  • Stick welders
  • Angle gauge blocks
  • Honing machines
  • Protective face shields
  • Profile grinders
  • Gear lathes
  • Honing stones
  • Power drills
  • Claw hammers
  • Radial drill presses
  • Measuring tapes
  • Telescoping gauges
  • Allen wrenches
  • Hoisting equipment
  • Safety goggles
  • Rasps
  • Desktop computers
  • Ultrasonic testing equipment
  • Jig bores
  • Metal markers
  • Die spotting presses
  • Feeler gauges
  • Hardness testing devices
  • V blocks
  • Tap sets
  • Tap extractors
  • Protractors
  • Wire brushes
  • Combination milling machines
  • Deburring tools
  • Hacksaws
  • Welders
  • Knee mills
  • Layout squares
  • Abrasive cutoff saws
  • Forklifts
  • Portable drills
  • Bridge cranes
  • Die grinders
  • Dust collectors
  • Mallets
  • Precision tapered reamers
  • Turret punch presses
  • Vibratory tumblers
  • Vernier calipers
  • Optical comparators
  • Toolmaker's microscopes
  • Air compressors
  • Bench grinders
  • Wire electrical discharge machines
  • Power shears
  • Counterbores
  • Disc grinders
  • Telescoping measuring rods
  • Brazing equipment
  • Oxyacetylene welding equipment
  • Vernier protractors
  • Dial indicators
  • Thread gauges
  • Metal inert gas MIG welders
  • Gap lathes
  • Laptop computers
  • Loupes
  • Deburring machines
  • Steel rules
  • Power grinders
  • Band saws
  • Hand jacks
  • Height micrometers
  • Tungsten inert gas TIG welding equipment
  • Workshop bench vises
  • Drill point gauges
  • Gauge blocks
  • Combination squares
  • Vertical bandsaws
  • Turret lathes
  • Optical flats
  • Precision levels
  • Air-powered sandblasters
  • Flat blade screwdrivers
  • Turning tools
  • Oil dispensing cans
  • Magnifying glasses
  • Tongs
  • Tube benders
  • Depth gauges
  • Tin snips