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Automation Risk Analysis

Will “Metal Die Finisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Metal Die Finisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Metal Die Finisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Develop and design new tools and dies, using computer-aided design software.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

Technologies & Software

  • ABB AI Robotics
  • data M Software COPRA MetalBender
  • JobPack MES Scheduler
  • Microsoft Project
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • Microsoft Word
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • Striker Systems SS-Die Design
  • Sight Machine AI
  • Microsoft Office software
  • Rockwell Automation AI
  • PTC Creo Parametric
  • MAKER CAD/CAM Services DIEMAKER
  • Siemens Industrial AI
  • Cimatron CimatronE Master
  • 1CadCam Unigraphics
  • Microsoft PowerPoint
  • OPEN MIND Technologies hyperMILL
  • Autodesk Inventor
  • DP Technology ESPRIT
  • Virtual Gibbs CADD/CAM
  • Seco Tools Seco Point
  • Striker Systems SS-Strip Design
  • Microsoft Excel
  • VX Corporation VX Mold & Die
  • Bentley MicroStation
  • Vero International VISI-Mould
  • Striker Systems SS-Draw Form
  • CNC Mastercam
  • Kubotek USA KeyCreator
  • Logopress
  • Dassault Systemes SolidWorks
  • SAP software
  • Microsoft Outlook
  • NC verification software
  • Grinding wheels
  • Handheld refractometers
  • Wire brushes
  • Die grinders
  • Dividers
  • Power grinders
  • Workshop bench vises
  • Laptop computers
  • Horizontal boring mills
  • Gap lathes
  • Magnifying glasses
  • Honing machines
  • Vernier protractors
  • Hydraulic pressing equipment
  • Oil dispensing cans
  • Tensile testers
  • Hand clamps
  • Deburring tools
  • Precision levels
  • Hand jacks
  • Rasps
  • Electrical Discharge Machining EDM machines
  • Riveting tools
  • Wire electrical discharge machines
  • Surface gauges
  • Rotary surface grinders
  • Diamond dressers
  • Turning tools
  • Digital micrometers
  • Angle gauge blocks
  • Precision tapered reamers
  • Knee mills
  • Die maker's squares
  • Countersinks
  • Hand reamers
  • Drill point gauges
  • Claw hammers
  • Toolmaker's microscopes
  • Gauge blocks
  • Vernier height gauges
  • Surface grinding machines
  • Digital plotters
  • Deburring machines
  • Tungsten inert gas TIG welding equipment
  • Cutoff saws
  • Height micrometers
  • Acetylene torches
  • Grease guns
  • Vertical bandsaws
  • Stamping presses
  • Disc grinders
  • Ear plugs
  • Portable drills
  • Thread ring gauges
  • Flat blade screwdrivers
  • Combination squares
  • Die spotting presses
  • Radius gauges
  • Precision files
  • V blocks
  • Telescoping measuring rods
  • 1-2-3 blocks
  • Phillips head screwdrivers
  • Grinding wheel dressing sticks
  • Oxyacetylene welding equipment
  • Ultrasonic testing equipment
  • Tap extractors
  • Precision rulers
  • Air compressors
  • Magnetic drill presses
  • Coordinate measuring machines CMM
  • Engraving machines
  • Turret lathes
  • Vertical milling machines
  • Safety goggles
  • Portable welders
  • Optical comparators
  • Computerized numerical control CNC turning centers
  • Surface finish comparators
  • Radial drill presses
  • Vertical belt sanders
  • Workshop cranes
  • Desktop computers
  • Grit blasting cabinets
  • Jig bores
  • Punch sets
  • Angle plates
  • Bore gauges
  • Metal markers
  • Welders
  • Band saws
  • Dust masks
  • Plasma arc welding equipment
  • Chuck keys
  • Power shears
  • Knurling tools
  • Tap sets
  • Combination milling machines
  • Allen wrenches
  • Plug gauges
  • Dial calipers
  • Furnace ladles
  • Hoisting equipment
  • Hardness testing devices
  • Turret punch presses
  • Shielded arc welding tools
  • Counterbores
  • Thread gauges
  • Heat treatment furnaces
  • Profile grinders
  • Honing stones
  • Bearing pullers
  • Bridge cranes
  • Dust collectors
  • Optical flats
  • Mallets
  • Protractors
  • Forklifts
  • Gear lathes
  • Broachers
  • Safety glasses
  • Arbor presses
  • Feeler gauges
  • Tongs
  • Loupes
  • Telescoping gauges
  • Stick welders
  • Cold chisels
  • Dial indicators
  • Abrasive cutoff saws
  • Bench grinders
  • Power press brakes
  • Boring bars
  • Layout squares
  • Power drills
  • Steel rules
  • Tin snips
  • Metal scribers
  • Adjustable widemouth pliers
  • Hacksaws
  • Laser scanner coordinate capturing equipment
  • Vibratory tumblers
  • Tube benders
  • Laser cutters
  • Brazing equipment
  • Hermaphrodite calipers
  • Depth gauges
  • Compound sine bars
  • Air grinders
  • Air-powered sandblasters
  • T-style tap wrenches
  • Vernier calipers
  • Measuring tapes
  • Protective face shields
  • Metal inert gas MIG welders
  • Drill presses