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Automation Risk Analysis

Will “Metal Die Finisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Metal Die Finisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Metal Die Finisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Develop and design new tools and dies, using computer-aided design software.

Technologies & Software

  • Autodesk Inventor
  • Siemens Industrial AI
  • Cognex Vision AI
  • Dassault Systemes SolidWorks
  • Virtual Gibbs CADD/CAM
  • Microsoft Project
  • Dassault Systemes CATIA
  • Microsoft Office software
  • Seco Tools Seco Point
  • 1CadCam Unigraphics
  • NC verification software
  • Cimatron CimatronE Master
  • Microsoft Outlook
  • JobPack MES Scheduler
  • ABB AI Robotics
  • Microsoft Excel
  • Striker Systems SS-Strip Design
  • MAKER CAD/CAM Services DIEMAKER
  • Bentley MicroStation
  • Striker Systems SS-Draw Form
  • Kubotek USA KeyCreator
  • SAP software
  • PTC Creo Parametric
  • DP Technology ESPRIT
  • data M Software COPRA MetalBender
  • VX Corporation VX Mold & Die
  • Microsoft PowerPoint
  • Sight Machine AI
  • OPEN MIND Technologies hyperMILL
  • Autodesk AutoCAD
  • Microsoft Word
  • Vero International VISI-Mould
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • CNC Mastercam
  • Striker Systems SS-Die Design
  • Logopress
  • Acetylene torches
  • Gauge blocks
  • Tap extractors
  • Abrasive cutoff saws
  • Power shears
  • Grease guns
  • Punch sets
  • Turret punch presses
  • Magnetic drill presses
  • Hardness testing devices
  • Ultrasonic testing equipment
  • Optical comparators
  • Power drills
  • Radius gauges
  • Dust masks
  • Digital plotters
  • Boring bars
  • Countersinks
  • V blocks
  • Vertical milling machines
  • Angle plates
  • Jig bores
  • Desktop computers
  • Air-powered sandblasters
  • Die spotting presses
  • Rasps
  • Workshop bench vises
  • Profile grinders
  • Broachers
  • Mallets
  • Die grinders
  • Depth gauges
  • Phillips head screwdrivers
  • 1-2-3 blocks
  • Adjustable widemouth pliers
  • Drill point gauges
  • Honing stones
  • Grinding wheel dressing sticks
  • Vernier calipers
  • Bench grinders
  • Computerized numerical control CNC turning centers
  • Counterbores
  • Loupes
  • Optical flats
  • Disc grinders
  • Protective face shields
  • Protractors
  • Rotary surface grinders
  • Hand jacks
  • Flat blade screwdrivers
  • Precision levels
  • Laptop computers
  • Metal scribers
  • Tongs
  • Radial drill presses
  • Thread ring gauges
  • Riveting tools
  • Power press brakes
  • Turret lathes
  • Chuck keys
  • Hydraulic pressing equipment
  • Allen wrenches
  • Gear lathes
  • Hand reamers
  • Wire electrical discharge machines
  • Plug gauges
  • Magnifying glasses
  • Horizontal boring mills
  • Telescoping gauges
  • Grit blasting cabinets
  • Dust collectors
  • Furnace ladles
  • Portable welders
  • Diamond dressers
  • Oil dispensing cans
  • Bore gauges
  • Power grinders
  • Dial indicators
  • Measuring tapes
  • Steel rules
  • Feeler gauges
  • Hacksaws
  • Digital micrometers
  • Grinding wheels
  • Hand clamps
  • Die maker's squares
  • Compound sine bars
  • Arbor presses
  • Surface gauges
  • Knurling tools
  • Precision rulers
  • Forklifts
  • Dividers
  • Heat treatment furnaces
  • Honing machines
  • Tensile testers
  • Oxyacetylene welding equipment
  • Shielded arc welding tools
  • Tungsten inert gas TIG welding equipment
  • Surface finish comparators
  • T-style tap wrenches
  • Metal inert gas MIG welders
  • Telescoping measuring rods
  • Electrical Discharge Machining EDM machines
  • Vertical belt sanders
  • Stick welders
  • Ear plugs
  • Combination squares
  • Angle gauge blocks
  • Air compressors
  • Vertical bandsaws
  • Claw hammers
  • Toolmaker's microscopes
  • Drill presses
  • Hoisting equipment
  • Hermaphrodite calipers
  • Surface grinding machines
  • Cutoff saws
  • Band saws
  • Safety goggles
  • Bearing pullers
  • Handheld refractometers
  • Engraving machines
  • Wire brushes
  • Cold chisels
  • Metal markers
  • Stamping presses
  • Laser scanner coordinate capturing equipment
  • Deburring tools
  • Workshop cranes
  • Tin snips
  • Tap sets
  • Vernier protractors
  • Dial calipers
  • Portable drills
  • Turning tools
  • Knee mills
  • Safety glasses
  • Tube benders
  • Layout squares
  • Bridge cranes
  • Combination milling machines
  • Air grinders
  • Precision files
  • Thread gauges
  • Coordinate measuring machines CMM
  • Gap lathes
  • Laser cutters
  • Brazing equipment
  • Vernier height gauges
  • Welders
  • Vibratory tumblers
  • Deburring machines
  • Precision tapered reamers
  • Plasma arc welding equipment
  • Height micrometers