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Automation Risk Analysis

Will “Metal Die Finisher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Metal Die Finisher” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Metal Die Finisher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Develop and design new tools and dies, using computer-aided design software.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

Technologies & Software

  • Microsoft Excel
  • Logopress
  • Cimatron CimatronE Master
  • Microsoft Outlook
  • NC verification software
  • Microsoft Office software
  • 1CadCam Unigraphics
  • Rockwell Automation AI
  • Striker Systems SS-Die Design
  • ABB AI Robotics
  • data M Software COPRA MetalBender
  • JobPack MES Scheduler
  • Virtual Gibbs CADD/CAM
  • Autodesk Inventor
  • CNC Mastercam
  • Kubotek USA KeyCreator
  • Sight Machine AI
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • OPEN MIND Technologies hyperMILL
  • Seco Tools Seco Point
  • Microsoft Project
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes CATIA
  • Striker Systems SS-Strip Design
  • Cognex Vision AI
  • Microsoft Word
  • Siemens Industrial AI
  • SAP software
  • PTC Creo Parametric
  • DP Technology ESPRIT
  • Striker Systems SS-Draw Form
  • MAKER CAD/CAM Services DIEMAKER
  • Autodesk AutoCAD
  • VX Corporation VX Mold & Die
  • Vero International VISI-Mould
  • Bentley MicroStation
  • Digital micrometers
  • Hoisting equipment
  • Die spotting presses
  • Workshop bench vises
  • Punch sets
  • Flat blade screwdrivers
  • Stamping presses
  • 1-2-3 blocks
  • Tin snips
  • Deburring tools
  • Precision rulers
  • Acetylene torches
  • Diamond dressers
  • Combination squares
  • Protective face shields
  • Laser scanner coordinate capturing equipment
  • Bore gauges
  • Coordinate measuring machines CMM
  • Honing stones
  • Toolmaker's microscopes
  • Knurling tools
  • Angle plates
  • Depth gauges
  • Laser cutters
  • Laptop computers
  • Claw hammers
  • Welders
  • Telescoping gauges
  • Engraving machines
  • Power grinders
  • Jig bores
  • Height micrometers
  • Rotary surface grinders
  • Dial calipers
  • Computerized numerical control CNC turning centers
  • Stick welders
  • Arbor presses
  • Optical comparators
  • Bridge cranes
  • Vertical milling machines
  • Protractors
  • Dial indicators
  • Tube benders
  • Vertical bandsaws
  • Air-powered sandblasters
  • Magnifying glasses
  • Honing machines
  • Tap extractors
  • Safety glasses
  • Metal markers
  • Broachers
  • Shielded arc welding tools
  • Turning tools
  • Telescoping measuring rods
  • Air grinders
  • Surface grinding machines
  • Allen wrenches
  • Hacksaws
  • Power shears
  • Portable drills
  • Cold chisels
  • Vernier protractors
  • Hand jacks
  • Bench grinders
  • Die maker's squares
  • Gap lathes
  • Deburring machines
  • Steel rules
  • Safety goggles
  • Furnace ladles
  • Ear plugs
  • T-style tap wrenches
  • Angle gauge blocks
  • Workshop cranes
  • Precision levels
  • Precision files
  • Portable welders
  • Handheld refractometers
  • Surface finish comparators
  • Air compressors
  • Plug gauges
  • Optical flats
  • Vertical belt sanders
  • Power press brakes
  • Oil dispensing cans
  • Boring bars
  • Grinding wheels
  • Profile grinders
  • Chuck keys
  • Loupes
  • Drill point gauges
  • Gear lathes
  • Surface gauges
  • Oxyacetylene welding equipment
  • Ultrasonic testing equipment
  • Dividers
  • Feeler gauges
  • Radius gauges
  • Grinding wheel dressing sticks
  • Turret punch presses
  • Drill presses
  • Cutoff saws
  • Tensile testers
  • Disc grinders
  • Hermaphrodite calipers
  • Riveting tools
  • Mallets
  • Metal scribers
  • Magnetic drill presses
  • Countersinks
  • Abrasive cutoff saws
  • Precision tapered reamers
  • Band saws
  • Counterbores
  • Knee mills
  • Turret lathes
  • Thread ring gauges
  • Vibratory tumblers
  • Horizontal boring mills
  • Forklifts
  • Hand reamers
  • Grit blasting cabinets
  • Gauge blocks
  • Desktop computers
  • Dust collectors
  • Thread gauges
  • Wire brushes
  • Vernier height gauges
  • Phillips head screwdrivers
  • Hydraulic pressing equipment
  • Digital plotters
  • Wire electrical discharge machines
  • Hand clamps
  • Power drills
  • V blocks
  • Rasps
  • Tungsten inert gas TIG welding equipment
  • Hardness testing devices
  • Electrical Discharge Machining EDM machines
  • Die grinders
  • Metal inert gas MIG welders
  • Heat treatment furnaces
  • Brazing equipment
  • Adjustable widemouth pliers
  • Layout squares
  • Vernier calipers
  • Bearing pullers
  • Combination milling machines
  • Plasma arc welding equipment
  • Dust masks
  • Tongs
  • Measuring tapes
  • Compound sine bars
  • Tap sets
  • Grease guns
  • Radial drill presses