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Automation Risk Analysis

Will “Tool and Die Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Technician” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Develop and design new tools and dies, using computer-aided design software.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • File, grind, shim, and adjust different parts to properly fit them together.

Technologies & Software

  • Bentley MicroStation
  • Striker Systems SS-Die Design
  • Autodesk AutoCAD
  • Microsoft Office software
  • NC verification software
  • JobPack MES Scheduler
  • data M Software COPRA MetalBender
  • Mastercam computer-aided design and manufacturing software
  • 1CadCam Unigraphics
  • Cimatron CimatronE Master
  • Microsoft Project
  • Striker Systems SS-Strip Design
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Striker Systems SS-Draw Form
  • CNC Mastercam
  • Vero International VISI-Mould
  • SAP software
  • Virtual Gibbs CADD/CAM
  • PTC Creo Parametric
  • OPEN MIND Technologies hyperMILL
  • Logopress
  • DP Technology ESPRIT
  • Kubotek USA KeyCreator
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft PowerPoint
  • Siemens Industrial AI
  • Sight Machine AI
  • Seco Tools Seco Point
  • Microsoft Outlook
  • Microsoft Word
  • Autodesk Inventor
  • ABB AI Robotics
  • Dassault Systemes CATIA
  • VX Corporation VX Mold & Die
  • Microsoft Excel
  • Bearing pullers
  • Electrical Discharge Machining EDM machines
  • Vibratory tumblers
  • Die grinders
  • Jig bores
  • Grinding wheel dressing sticks
  • Hacksaws
  • Angle gauge blocks
  • 1-2-3 blocks
  • Engraving machines
  • Die spotting presses
  • Surface finish comparators
  • Diamond dressers
  • Safety goggles
  • Heat treatment furnaces
  • Plasma arc welding equipment
  • Vernier height gauges
  • Mallets
  • Adjustable widemouth pliers
  • Gap lathes
  • Horizontal boring mills
  • Magnifying glasses
  • Dust masks
  • Grinding wheels
  • Claw hammers
  • Toolmaker's microscopes
  • Flat blade screwdrivers
  • Air compressors
  • Bridge cranes
  • Die maker's squares
  • Hoisting equipment
  • Boring bars
  • Tungsten inert gas TIG welding equipment
  • Gauge blocks
  • Grease guns
  • V blocks
  • Laptop computers
  • Honing machines
  • Metal markers
  • Profile grinders
  • Honing stones
  • Telescoping measuring rods
  • Air-powered sandblasters
  • Stick welders
  • Feeler gauges
  • Allen wrenches
  • Power shears
  • Power press brakes
  • Broachers
  • Digital plotters
  • Power drills
  • Layout squares
  • Disc grinders
  • Grit blasting cabinets
  • Thread ring gauges
  • Metal scribers
  • Combination squares
  • Punch sets
  • Computerized numerical control CNC turning centers
  • Vernier protractors
  • Band saws
  • Loupes
  • Bench grinders
  • Protective face shields
  • Dial calipers
  • Surface grinding machines
  • Gear lathes
  • Protractors
  • Metal inert gas MIG welders
  • Cold chisels
  • Chuck keys
  • Dust collectors
  • Laser cutters
  • Portable welders
  • Air grinders
  • Workshop bench vises
  • Furnace ladles
  • Bore gauges
  • Turret lathes
  • Tap extractors
  • Telescoping gauges
  • Radius gauges
  • Desktop computers
  • Tube benders
  • Thread gauges
  • Drill presses
  • Countersinks
  • Rasps
  • Turret punch presses
  • Portable drills
  • Ultrasonic testing equipment
  • Optical comparators
  • Vertical belt sanders
  • Hand reamers
  • Welders
  • Hardness testing devices
  • Acetylene torches
  • Dial indicators
  • Plug gauges
  • Radial drill presses
  • Compound sine bars
  • Counterbores
  • Ear plugs
  • Steel rules
  • Vertical milling machines
  • Hand jacks
  • Hand clamps
  • Measuring tapes
  • Stamping presses
  • Abrasive cutoff saws
  • Coordinate measuring machines CMM
  • Handheld refractometers
  • Surface gauges
  • Hermaphrodite calipers
  • Forklifts
  • Precision tapered reamers
  • Optical flats
  • Turning tools
  • Vernier calipers
  • Wire brushes
  • Knurling tools
  • Laser scanner coordinate capturing equipment
  • Precision files
  • Knee mills
  • Dividers
  • Tap sets
  • Vertical bandsaws
  • Precision levels
  • Tongs
  • Drill point gauges
  • Riveting tools
  • Shielded arc welding tools
  • Precision rulers
  • Workshop cranes
  • Tin snips
  • Height micrometers
  • Depth gauges
  • Wire electrical discharge machines
  • T-style tap wrenches
  • Digital micrometers
  • Oxyacetylene welding equipment
  • Deburring machines
  • Safety glasses
  • Arbor presses
  • Brazing equipment
  • Cutoff saws
  • Combination milling machines
  • Rotary surface grinders
  • Power grinders
  • Angle plates
  • Tensile testers
  • Oil dispensing cans
  • Hydraulic pressing equipment
  • Deburring tools
  • Phillips head screwdrivers
  • Magnetic drill presses