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Automation Risk Analysis

Will “Tool and Die Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Technician” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Develop and design new tools and dies, using computer-aided design software.

Technologies & Software

  • Autodesk AutoCAD
  • SAP software
  • JobPack MES Scheduler
  • NC verification software
  • Microsoft Word
  • Autodesk Inventor
  • PTC Creo Parametric
  • Vero International VISI-Mould
  • Logopress
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Striker Systems SS-Draw Form
  • Cimatron CimatronE Master
  • Mastercam computer-aided design and manufacturing software
  • Kubotek USA KeyCreator
  • Bentley MicroStation
  • data M Software COPRA MetalBender
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • Seco Tools Seco Point
  • Microsoft PowerPoint
  • Rockwell Automation AI
  • VX Corporation VX Mold & Die
  • Striker Systems SS-Strip Design
  • OPEN MIND Technologies hyperMILL
  • Virtual Gibbs CADD/CAM
  • Microsoft Project
  • CNC Mastercam
  • 1CadCam Unigraphics
  • Sight Machine AI
  • Cognex Vision AI
  • MAKER CAD/CAM Services DIEMAKER
  • Striker Systems SS-Die Design
  • Microsoft Office software
  • ABB AI Robotics
  • Microsoft Excel
  • DP Technology ESPRIT
  • Bridge cranes
  • Hydraulic pressing equipment
  • Laptop computers
  • Stamping presses
  • Hand jacks
  • Optical flats
  • Layout squares
  • Thread gauges
  • Acetylene torches
  • Power drills
  • Ultrasonic testing equipment
  • Engraving machines
  • Wire electrical discharge machines
  • Laser cutters
  • Drill presses
  • Grinding wheels
  • Knee mills
  • Air-powered sandblasters
  • Steel rules
  • Feeler gauges
  • Tungsten inert gas TIG welding equipment
  • Gauge blocks
  • Air grinders
  • Stick welders
  • Vertical belt sanders
  • Vernier protractors
  • Hardness testing devices
  • Grinding wheel dressing sticks
  • Furnace ladles
  • Measuring tapes
  • Grease guns
  • Vernier calipers
  • Drill point gauges
  • Cutoff saws
  • Bore gauges
  • Hand clamps
  • Workshop cranes
  • Portable welders
  • Telescoping measuring rods
  • Safety glasses
  • Tube benders
  • Dial calipers
  • Magnifying glasses
  • Angle plates
  • Diamond dressers
  • Handheld refractometers
  • Combination milling machines
  • Die grinders
  • Rasps
  • Boring bars
  • Dividers
  • Broachers
  • Punch sets
  • Shielded arc welding tools
  • Knurling tools
  • Compound sine bars
  • Counterbores
  • Dust masks
  • Radial drill presses
  • Thread ring gauges
  • Brazing equipment
  • Coordinate measuring machines CMM
  • Gear lathes
  • Workshop bench vises
  • Claw hammers
  • Chuck keys
  • Dial indicators
  • Hacksaws
  • Deburring tools
  • T-style tap wrenches
  • Cold chisels
  • Heat treatment furnaces
  • Power press brakes
  • Precision rulers
  • Toolmaker's microscopes
  • Metal inert gas MIG welders
  • Forklifts
  • Desktop computers
  • Vernier height gauges
  • V blocks
  • Profile grinders
  • Laser scanner coordinate capturing equipment
  • Protective face shields
  • Digital micrometers
  • Turret punch presses
  • Loupes
  • Rotary surface grinders
  • Oil dispensing cans
  • Gap lathes
  • Oxyacetylene welding equipment
  • Depth gauges
  • Optical comparators
  • Riveting tools
  • Bench grinders
  • Horizontal boring mills
  • Portable drills
  • Abrasive cutoff saws
  • Vertical bandsaws
  • Radius gauges
  • Metal markers
  • Combination squares
  • Honing stones
  • Die spotting presses
  • Dust collectors
  • Magnetic drill presses
  • Angle gauge blocks
  • Tensile testers
  • Deburring machines
  • 1-2-3 blocks
  • Band saws
  • Wire brushes
  • Adjustable widemouth pliers
  • Power grinders
  • Hermaphrodite calipers
  • Phillips head screwdrivers
  • Turning tools
  • Precision levels
  • Air compressors
  • Metal scribers
  • Tin snips
  • Mallets
  • Surface finish comparators
  • Electrical Discharge Machining EDM machines
  • Jig bores
  • Digital plotters
  • Allen wrenches
  • Height micrometers
  • Disc grinders
  • Hoisting equipment
  • Computerized numerical control CNC turning centers
  • Surface gauges
  • Bearing pullers
  • Countersinks
  • Safety goggles
  • Hand reamers
  • Vertical milling machines
  • Honing machines
  • Precision tapered reamers
  • Tap extractors
  • Precision files
  • Die maker's squares
  • Plug gauges
  • Ear plugs
  • Flat blade screwdrivers
  • Grit blasting cabinets
  • Plasma arc welding equipment
  • Tongs
  • Vibratory tumblers
  • Power shears
  • Surface grinding machines
  • Tap sets
  • Arbor presses
  • Protractors
  • Turret lathes
  • Telescoping gauges
  • Welders