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Automation Risk Analysis

Will “Metal Gauge Maker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Metal Gauge Maker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Metal Gauge Maker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Develop and design new tools and dies, using computer-aided design software.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • File, grind, shim, and adjust different parts to properly fit them together.

Technologies & Software

  • OPEN MIND Technologies hyperMILL
  • 1CadCam Unigraphics
  • Striker Systems SS-Strip Design
  • Microsoft Excel
  • Vero International VISI-Mould
  • Sight Machine AI
  • Striker Systems SS-Draw Form
  • Logopress
  • Virtual Gibbs CADD/CAM
  • VX Corporation VX Mold & Die
  • Autodesk Inventor
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft Outlook
  • Cognex Vision AI
  • Microsoft PowerPoint
  • NC verification software
  • Microsoft Project
  • CNC Mastercam
  • Seco Tools Seco Point
  • Autodesk AutoCAD
  • Cimatron CimatronE Master
  • JobPack MES Scheduler
  • Microsoft Word
  • SAP software
  • Dassault Systemes SolidWorks
  • Bentley MicroStation
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Striker Systems SS-Die Design
  • PTC Creo Parametric
  • DP Technology ESPRIT
  • Microsoft Office software
  • Rockwell Automation AI
  • Kubotek USA KeyCreator
  • data M Software COPRA MetalBender
  • Dassault Systemes CATIA
  • Knurling tools
  • Dial indicators
  • Measuring tapes
  • Power drills
  • Vertical milling machines
  • Power shears
  • Drill point gauges
  • Hand clamps
  • Combination squares
  • Telescoping gauges
  • Oxyacetylene welding equipment
  • Loupes
  • Computerized numerical control CNC turning centers
  • Telescoping measuring rods
  • Knee mills
  • Power grinders
  • Vibratory tumblers
  • Riveting tools
  • Vernier height gauges
  • V blocks
  • Engraving machines
  • Magnifying glasses
  • Jig bores
  • Protractors
  • Abrasive cutoff saws
  • Portable drills
  • Rasps
  • Broachers
  • Steel rules
  • Boring bars
  • Angle gauge blocks
  • Electrical Discharge Machining EDM machines
  • Tin snips
  • Stamping presses
  • Surface gauges
  • Surface finish comparators
  • Metal markers
  • Dust collectors
  • Acetylene torches
  • Diamond dressers
  • Digital micrometers
  • Oil dispensing cans
  • Grinding wheels
  • Magnetic drill presses
  • Air-powered sandblasters
  • Wire brushes
  • T-style tap wrenches
  • Die spotting presses
  • Bore gauges
  • Chuck keys
  • Punch sets
  • Thread gauges
  • Deburring tools
  • Tap sets
  • Allen wrenches
  • Arbor presses
  • Precision tapered reamers
  • Optical comparators
  • Brazing equipment
  • Die grinders
  • Radius gauges
  • Handheld refractometers
  • Stick welders
  • Gap lathes
  • Gauge blocks
  • Dust masks
  • Flat blade screwdrivers
  • Grit blasting cabinets
  • Bench grinders
  • Tap extractors
  • Welders
  • Hand jacks
  • Digital plotters
  • Gear lathes
  • Grease guns
  • Dial calipers
  • Surface grinding machines
  • Layout squares
  • Safety glasses
  • Protective face shields
  • Adjustable widemouth pliers
  • Precision levels
  • Optical flats
  • Vernier calipers
  • Laptop computers
  • Angle plates
  • Counterbores
  • Cold chisels
  • Claw hammers
  • Ultrasonic testing equipment
  • Cutoff saws
  • Toolmaker's microscopes
  • Metal inert gas MIG welders
  • Air grinders
  • Forklifts
  • Desktop computers
  • Die maker's squares
  • Vertical belt sanders
  • Grinding wheel dressing sticks
  • Tungsten inert gas TIG welding equipment
  • Tongs
  • Ear plugs
  • Turning tools
  • Furnace ladles
  • Combination milling machines
  • Laser cutters
  • Precision rulers
  • Bearing pullers
  • Tube benders
  • Turret punch presses
  • Mallets
  • Wire electrical discharge machines
  • Compound sine bars
  • Laser scanner coordinate capturing equipment
  • Heat treatment furnaces
  • Height micrometers
  • Workshop bench vises
  • Depth gauges
  • Hand reamers
  • Rotary surface grinders
  • Profile grinders
  • Feeler gauges
  • Shielded arc welding tools
  • Plug gauges
  • Horizontal boring mills
  • Plasma arc welding equipment
  • Precision files
  • Power press brakes
  • Phillips head screwdrivers
  • Workshop cranes
  • Metal scribers
  • Hardness testing devices
  • Honing stones
  • Countersinks
  • Radial drill presses
  • Thread ring gauges
  • Turret lathes
  • Drill presses
  • Honing machines
  • Bridge cranes
  • Vernier protractors
  • Hacksaws
  • 1-2-3 blocks
  • Safety goggles
  • Deburring machines
  • Hermaphrodite calipers
  • Tensile testers
  • Vertical bandsaws
  • Air compressors
  • Disc grinders
  • Portable welders
  • Band saws
  • Hoisting equipment
  • Hydraulic pressing equipment
  • Dividers
  • Coordinate measuring machines CMM