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Automation Risk Analysis

Will “Metal Gauge Maker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Metal Gauge Maker” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Metal Gauge Maker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Develop and design new tools and dies, using computer-aided design software.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

Technologies & Software

  • VX Corporation VX Mold & Die
  • Microsoft Outlook
  • Microsoft Word
  • Seco Tools Seco Point
  • Autodesk AutoCAD
  • Vero International VISI-Mould
  • Rockwell Automation AI
  • Cimatron CimatronE Master
  • DP Technology ESPRIT
  • Microsoft Project
  • Sight Machine AI
  • Logopress
  • Striker Systems SS-Die Design
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • 1CadCam Unigraphics
  • Microsoft PowerPoint
  • CNC Mastercam
  • OPEN MIND Technologies hyperMILL
  • Mastercam computer-aided design and manufacturing software
  • Kubotek USA KeyCreator
  • Cognex Vision AI
  • NC verification software
  • Autodesk Inventor
  • SAP software
  • JobPack MES Scheduler
  • Striker Systems SS-Draw Form
  • ABB AI Robotics
  • PTC Creo Parametric
  • Virtual Gibbs CADD/CAM
  • Microsoft Excel
  • MAKER CAD/CAM Services DIEMAKER
  • Dassault Systemes SolidWorks
  • Striker Systems SS-Strip Design
  • Bentley MicroStation
  • Microsoft Office software
  • data M Software COPRA MetalBender
  • Precision files
  • Deburring machines
  • Forklifts
  • Combination squares
  • Hand jacks
  • Air-powered sandblasters
  • T-style tap wrenches
  • Compound sine bars
  • Laser scanner coordinate capturing equipment
  • Disc grinders
  • Vernier calipers
  • Brazing equipment
  • Knee mills
  • Power grinders
  • Furnace ladles
  • Layout squares
  • Power press brakes
  • Portable welders
  • Dial calipers
  • Toolmaker's microscopes
  • Loupes
  • Height micrometers
  • Hand reamers
  • Die spotting presses
  • Cold chisels
  • Claw hammers
  • Horizontal boring mills
  • Rasps
  • Tube benders
  • Acetylene torches
  • Bearing pullers
  • Ultrasonic testing equipment
  • Gap lathes
  • Thread gauges
  • Laptop computers
  • Broachers
  • Bridge cranes
  • Die maker's squares
  • Tap extractors
  • Hardness testing devices
  • Precision rulers
  • Radius gauges
  • Counterbores
  • Surface finish comparators
  • Protractors
  • Vertical milling machines
  • Hoisting equipment
  • Grinding wheel dressing sticks
  • Computerized numerical control CNC turning centers
  • Flat blade screwdrivers
  • Telescoping measuring rods
  • Chuck keys
  • Oil dispensing cans
  • Plug gauges
  • Tin snips
  • Air grinders
  • Tap sets
  • Allen wrenches
  • Vernier protractors
  • Steel rules
  • Precision tapered reamers
  • Dust masks
  • Surface gauges
  • Angle plates
  • Magnetic drill presses
  • Metal inert gas MIG welders
  • Radial drill presses
  • Depth gauges
  • Bench grinders
  • Combination milling machines
  • Metal scribers
  • Safety goggles
  • Grit blasting cabinets
  • Grease guns
  • Drill point gauges
  • Dial indicators
  • Diamond dressers
  • Band saws
  • Protective face shields
  • V blocks
  • Angle gauge blocks
  • 1-2-3 blocks
  • Deburring tools
  • Oxyacetylene welding equipment
  • Welders
  • Gear lathes
  • Phillips head screwdrivers
  • Arbor presses
  • Desktop computers
  • Hacksaws
  • Adjustable widemouth pliers
  • Workshop cranes
  • Boring bars
  • Profile grinders
  • Coordinate measuring machines CMM
  • Riveting tools
  • Ear plugs
  • Drill presses
  • Heat treatment furnaces
  • Turning tools
  • Vibratory tumblers
  • Precision levels
  • Air compressors
  • Bore gauges
  • Wire brushes
  • Optical comparators
  • Digital micrometers
  • Safety glasses
  • Portable drills
  • Laser cutters
  • Vernier height gauges
  • Tungsten inert gas TIG welding equipment
  • Dividers
  • Abrasive cutoff saws
  • Mallets
  • Workshop bench vises
  • Punch sets
  • Magnifying glasses
  • Turret punch presses
  • Hermaphrodite calipers
  • Wire electrical discharge machines
  • Vertical belt sanders
  • Engraving machines
  • Shielded arc welding tools
  • Hand clamps
  • Telescoping gauges
  • Dust collectors
  • Vertical bandsaws
  • Knurling tools
  • Metal markers
  • Honing stones
  • Stamping presses
  • Countersinks
  • Die grinders
  • Rotary surface grinders
  • Cutoff saws
  • Tensile testers
  • Optical flats
  • Measuring tapes
  • Hydraulic pressing equipment
  • Plasma arc welding equipment
  • Gauge blocks
  • Feeler gauges
  • Grinding wheels
  • Stick welders
  • Surface grinding machines
  • Power drills
  • Thread ring gauges
  • Handheld refractometers
  • Digital plotters
  • Power shears
  • Electrical Discharge Machining EDM machines
  • Turret lathes
  • Tongs
  • Honing machines
  • Jig bores