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Automation Risk Analysis

Will “Die Cutter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Cutter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Cutter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Develop and design new tools and dies, using computer-aided design software.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

Technologies & Software

  • PTC Creo Parametric
  • Kubotek USA KeyCreator
  • VX Corporation VX Mold & Die
  • NC verification software
  • CNC Mastercam
  • Logopress
  • MAKER CAD/CAM Services DIEMAKER
  • Dassault Systemes CATIA
  • Striker Systems SS-Strip Design
  • Dassault Systemes SolidWorks
  • Virtual Gibbs CADD/CAM
  • Seco Tools Seco Point
  • SAP software
  • JobPack MES Scheduler
  • Microsoft Office software
  • Striker Systems SS-Die Design
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Project
  • 1CadCam Unigraphics
  • Microsoft Excel
  • Cimatron CimatronE Master
  • DP Technology ESPRIT
  • data M Software COPRA MetalBender
  • Striker Systems SS-Draw Form
  • Microsoft Word
  • Microsoft Outlook
  • Autodesk Inventor
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Sight Machine AI
  • OPEN MIND Technologies hyperMILL
  • Bentley MicroStation
  • Autodesk AutoCAD
  • Vero International VISI-Mould
  • ABB AI Robotics
  • Siemens Industrial AI
  • Power shears
  • Hand jacks
  • Disc grinders
  • Flat blade screwdrivers
  • Bearing pullers
  • Allen wrenches
  • Mallets
  • Bridge cranes
  • T-style tap wrenches
  • Compound sine bars
  • Boring bars
  • Wire brushes
  • Precision rulers
  • Radius gauges
  • Phillips head screwdrivers
  • Laser scanner coordinate capturing equipment
  • Broachers
  • Radial drill presses
  • Safety goggles
  • Turret lathes
  • Angle plates
  • Laser cutters
  • Tube benders
  • Thread ring gauges
  • Heat treatment furnaces
  • Bore gauges
  • Stick welders
  • Shielded arc welding tools
  • Hydraulic pressing equipment
  • Claw hammers
  • Depth gauges
  • Rotary surface grinders
  • Hand clamps
  • Knee mills
  • Vertical milling machines
  • Grease guns
  • Tin snips
  • Metal inert gas MIG welders
  • Metal scribers
  • Plasma arc welding equipment
  • Engraving machines
  • Ear plugs
  • Hermaphrodite calipers
  • Optical flats
  • Drill presses
  • Power drills
  • Precision tapered reamers
  • Height micrometers
  • Combination milling machines
  • Vertical belt sanders
  • Feeler gauges
  • Counterbores
  • Power grinders
  • Precision files
  • Die grinders
  • Bench grinders
  • Telescoping measuring rods
  • Grinding wheels
  • Oil dispensing cans
  • Die maker's squares
  • Angle gauge blocks
  • Dust collectors
  • Workshop cranes
  • Combination squares
  • Acetylene torches
  • Profile grinders
  • Grit blasting cabinets
  • Tensile testers
  • Abrasive cutoff saws
  • Plug gauges
  • Dividers
  • Magnifying glasses
  • Air compressors
  • Gauge blocks
  • Adjustable widemouth pliers
  • V blocks
  • Measuring tapes
  • Dust masks
  • Digital plotters
  • Tongs
  • Turret punch presses
  • Welders
  • Surface grinding machines
  • Hoisting equipment
  • Electrical Discharge Machining EDM machines
  • Furnace ladles
  • Protective face shields
  • Grinding wheel dressing sticks
  • Punch sets
  • Hardness testing devices
  • Knurling tools
  • Thread gauges
  • Toolmaker's microscopes
  • Portable welders
  • Deburring tools
  • Loupes
  • Honing stones
  • Hacksaws
  • Layout squares
  • Vernier protractors
  • Desktop computers
  • Ultrasonic testing equipment
  • Optical comparators
  • Arbor presses
  • Band saws
  • Coordinate measuring machines CMM
  • Honing machines
  • Portable drills
  • Tap extractors
  • Tungsten inert gas TIG welding equipment
  • Protractors
  • Magnetic drill presses
  • Computerized numerical control CNC turning centers
  • Precision levels
  • Rasps
  • Workshop bench vises
  • Forklifts
  • Digital micrometers
  • Wire electrical discharge machines
  • Vernier calipers
  • Riveting tools
  • Oxyacetylene welding equipment
  • Dial indicators
  • Cutoff saws
  • Stamping presses
  • Vertical bandsaws
  • Jig bores
  • Surface gauges
  • Gap lathes
  • 1-2-3 blocks
  • Deburring machines
  • Drill point gauges
  • Surface finish comparators
  • Vernier height gauges
  • Power press brakes
  • Diamond dressers
  • Steel rules
  • Brazing equipment
  • Handheld refractometers
  • Cold chisels
  • Air grinders
  • Dial calipers
  • Hand reamers
  • Horizontal boring mills
  • Metal markers
  • Turning tools
  • Laptop computers
  • Tap sets
  • Countersinks
  • Safety glasses
  • Air-powered sandblasters
  • Chuck keys
  • Gear lathes
  • Telescoping gauges
  • Vibratory tumblers
  • Die spotting presses