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Automation Risk Analysis

Will “Die Cutter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Cutter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Cutter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

Technologies & Software

  • OPEN MIND Technologies hyperMILL
  • Vero International VISI-Mould
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Microsoft Word
  • 1CadCam Unigraphics
  • Microsoft Office software
  • Striker Systems SS-Draw Form
  • Mastercam computer-aided design and manufacturing software
  • JobPack MES Scheduler
  • NC verification software
  • CNC Mastercam
  • Microsoft Outlook
  • SAP software
  • Sight Machine AI
  • Kubotek USA KeyCreator
  • Rockwell Automation AI
  • Microsoft Project
  • Virtual Gibbs CADD/CAM
  • DP Technology ESPRIT
  • Autodesk AutoCAD
  • Autodesk Inventor
  • Microsoft PowerPoint
  • MAKER CAD/CAM Services DIEMAKER
  • data M Software COPRA MetalBender
  • Cimatron CimatronE Master
  • Logopress
  • Striker Systems SS-Die Design
  • Bentley MicroStation
  • PTC Creo Parametric
  • VX Corporation VX Mold & Die
  • Seco Tools Seco Point
  • Cognex Vision AI
  • Striker Systems SS-Strip Design
  • ABB AI Robotics
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Hardness testing devices
  • Oil dispensing cans
  • Magnetic drill presses
  • Height micrometers
  • Power drills
  • Measuring tapes
  • V blocks
  • Grease guns
  • Furnace ladles
  • Combination milling machines
  • Tube benders
  • Laptop computers
  • Laser scanner coordinate capturing equipment
  • Dial calipers
  • Grinding wheel dressing sticks
  • Handheld refractometers
  • Hoisting equipment
  • Riveting tools
  • Abrasive cutoff saws
  • Radial drill presses
  • Ear plugs
  • Diamond dressers
  • Bearing pullers
  • Angle gauge blocks
  • Honing stones
  • Turret punch presses
  • Engraving machines
  • Turret lathes
  • Angle plates
  • Electrical Discharge Machining EDM machines
  • Cutoff saws
  • Protective face shields
  • Vertical milling machines
  • Boring bars
  • Digital micrometers
  • Workshop cranes
  • Power press brakes
  • Plasma arc welding equipment
  • Tungsten inert gas TIG welding equipment
  • Radius gauges
  • Hacksaws
  • Hydraulic pressing equipment
  • Bore gauges
  • Optical flats
  • Wire brushes
  • Adjustable widemouth pliers
  • Disc grinders
  • 1-2-3 blocks
  • Thread ring gauges
  • Die maker's squares
  • Tap extractors
  • Hand reamers
  • Air-powered sandblasters
  • Phillips head screwdrivers
  • Oxyacetylene welding equipment
  • Laser cutters
  • Surface grinding machines
  • Profile grinders
  • Dial indicators
  • Deburring tools
  • Digital plotters
  • Arbor presses
  • Metal markers
  • Precision levels
  • Claw hammers
  • Ultrasonic testing equipment
  • Surface finish comparators
  • Knee mills
  • Portable drills
  • Stick welders
  • Wire electrical discharge machines
  • Combination squares
  • Shielded arc welding tools
  • Brazing equipment
  • Bench grinders
  • Chuck keys
  • Acetylene torches
  • Horizontal boring mills
  • Plug gauges
  • Loupes
  • Hand jacks
  • Toolmaker's microscopes
  • Counterbores
  • Drill point gauges
  • Metal scribers
  • Desktop computers
  • Steel rules
  • Safety glasses
  • Heat treatment furnaces
  • Hand clamps
  • Thread gauges
  • Safety goggles
  • Power shears
  • Tap sets
  • Die spotting presses
  • Telescoping gauges
  • Tin snips
  • Tongs
  • Gap lathes
  • Dividers
  • Vertical belt sanders
  • Telescoping measuring rods
  • Flat blade screwdrivers
  • Welders
  • Portable welders
  • Optical comparators
  • Punch sets
  • Vibratory tumblers
  • Workshop bench vises
  • Protractors
  • Compound sine bars
  • Layout squares
  • Cold chisels
  • Precision files
  • Depth gauges
  • Stamping presses
  • Metal inert gas MIG welders
  • Vernier height gauges
  • Dust collectors
  • Feeler gauges
  • Dust masks
  • Deburring machines
  • Gear lathes
  • Mallets
  • Drill presses
  • Vernier calipers
  • Tensile testers
  • Bridge cranes
  • Grinding wheels
  • Magnifying glasses
  • Precision tapered reamers
  • Computerized numerical control CNC turning centers
  • Allen wrenches
  • Surface gauges
  • Gauge blocks
  • Vernier protractors
  • Vertical bandsaws
  • Rotary surface grinders
  • Countersinks
  • Grit blasting cabinets
  • Honing machines
  • Forklifts
  • Precision rulers
  • Hermaphrodite calipers
  • Air compressors
  • T-style tap wrenches
  • Broachers
  • Band saws
  • Die grinders
  • Rasps
  • Knurling tools
  • Turning tools
  • Coordinate measuring machines CMM
  • Power grinders
  • Jig bores
  • Air grinders