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Automation Risk Analysis

Will “Carbide Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Carbide Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Carbide Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Develop and design new tools and dies, using computer-aided design software.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

Technologies & Software

  • Siemens Industrial AI
  • PTC Creo Parametric
  • Vero International VISI-Mould
  • Autodesk AutoCAD
  • OPEN MIND Technologies hyperMILL
  • Autodesk Inventor
  • Virtual Gibbs CADD/CAM
  • Bentley MicroStation
  • Microsoft Word
  • CNC Mastercam
  • Microsoft Excel
  • JobPack MES Scheduler
  • 1CadCam Unigraphics
  • MAKER CAD/CAM Services DIEMAKER
  • NC verification software
  • Dassault Systemes CATIA
  • Microsoft Project
  • data M Software COPRA MetalBender
  • VX Corporation VX Mold & Die
  • Sight Machine AI
  • DP Technology ESPRIT
  • Microsoft PowerPoint
  • Striker Systems SS-Strip Design
  • Rockwell Automation AI
  • Striker Systems SS-Die Design
  • Dassault Systemes SolidWorks
  • Seco Tools Seco Point
  • Cognex Vision AI
  • Logopress
  • ABB AI Robotics
  • Microsoft Outlook
  • Kubotek USA KeyCreator
  • Microsoft Office software
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Cimatron CimatronE Master
  • Striker Systems SS-Draw Form
  • Rotary surface grinders
  • Telescoping gauges
  • Horizontal boring mills
  • Dividers
  • Safety goggles
  • Vertical belt sanders
  • Diamond dressers
  • Wire electrical discharge machines
  • Tap sets
  • Compound sine bars
  • Angle gauge blocks
  • Knee mills
  • Hoisting equipment
  • Shielded arc welding tools
  • Stamping presses
  • Counterbores
  • Drill presses
  • Layout squares
  • Surface grinding machines
  • Depth gauges
  • Oil dispensing cans
  • Knurling tools
  • Precision tapered reamers
  • Tongs
  • T-style tap wrenches
  • Tungsten inert gas TIG welding equipment
  • Bench grinders
  • Feeler gauges
  • Vernier protractors
  • Power drills
  • Portable welders
  • Ear plugs
  • Height micrometers
  • Arbor presses
  • Riveting tools
  • Protective face shields
  • Metal inert gas MIG welders
  • Metal markers
  • Toolmaker's microscopes
  • Bore gauges
  • Turret lathes
  • Telescoping measuring rods
  • Forklifts
  • Tube benders
  • Hand jacks
  • 1-2-3 blocks
  • Portable drills
  • Power press brakes
  • Deburring machines
  • Combination milling machines
  • Stick welders
  • Digital micrometers
  • Metal scribers
  • Measuring tapes
  • Drill point gauges
  • Power grinders
  • Dust masks
  • Acetylene torches
  • Power shears
  • Thread gauges
  • Mallets
  • Tap extractors
  • Combination squares
  • Rasps
  • Tin snips
  • Allen wrenches
  • Safety glasses
  • Magnifying glasses
  • Laser scanner coordinate capturing equipment
  • Die spotting presses
  • Furnace ladles
  • Die maker's squares
  • Vibratory tumblers
  • Protractors
  • Dial indicators
  • Hardness testing devices
  • Workshop cranes
  • Grinding wheel dressing sticks
  • Abrasive cutoff saws
  • Vernier calipers
  • Optical comparators
  • Gauge blocks
  • Broachers
  • Surface finish comparators
  • Phillips head screwdrivers
  • Engraving machines
  • Ultrasonic testing equipment
  • Chuck keys
  • Precision files
  • Hydraulic pressing equipment
  • Hand reamers
  • Workshop bench vises
  • Tensile testers
  • Vertical milling machines
  • Jig bores
  • Laptop computers
  • Bridge cranes
  • Loupes
  • Punch sets
  • Vernier height gauges
  • Hand clamps
  • Thread ring gauges
  • Heat treatment furnaces
  • Optical flats
  • Turret punch presses
  • Flat blade screwdrivers
  • Profile grinders
  • Grit blasting cabinets
  • Honing stones
  • Magnetic drill presses
  • Adjustable widemouth pliers
  • Welders
  • Hacksaws
  • Brazing equipment
  • Plasma arc welding equipment
  • Grease guns
  • Cold chisels
  • Oxyacetylene welding equipment
  • Angle plates
  • Die grinders
  • V blocks
  • Surface gauges
  • Disc grinders
  • Hermaphrodite calipers
  • Precision levels
  • Air-powered sandblasters
  • Bearing pullers
  • Boring bars
  • Precision rulers
  • Grinding wheels
  • Gap lathes
  • Wire brushes
  • Countersinks
  • Handheld refractometers
  • Vertical bandsaws
  • Laser cutters
  • Gear lathes
  • Air grinders
  • Air compressors
  • Steel rules
  • Dial calipers
  • Honing machines
  • Deburring tools
  • Radius gauges
  • Plug gauges
  • Electrical Discharge Machining EDM machines
  • Coordinate measuring machines CMM
  • Computerized numerical control CNC turning centers
  • Cutoff saws
  • Radial drill presses
  • Desktop computers
  • Turning tools
  • Dust collectors
  • Digital plotters
  • Claw hammers
  • Band saws