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Automation Risk Analysis

Will “Carbide Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Carbide Operator” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Carbide Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Develop and design new tools and dies, using computer-aided design software.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

Technologies & Software

  • Autodesk Inventor
  • Rockwell Automation AI
  • Striker Systems SS-Strip Design
  • Microsoft Word
  • Striker Systems SS-Draw Form
  • Striker Systems SS-Die Design
  • Vero International VISI-Mould
  • Virtual Gibbs CADD/CAM
  • Microsoft Project
  • VX Corporation VX Mold & Die
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Logopress
  • data M Software COPRA MetalBender
  • DP Technology ESPRIT
  • OPEN MIND Technologies hyperMILL
  • Cognex Vision AI
  • NC verification software
  • Cimatron CimatronE Master
  • Seco Tools Seco Point
  • PTC Creo Parametric
  • JobPack MES Scheduler
  • Kubotek USA KeyCreator
  • Sight Machine AI
  • SAP software
  • MAKER CAD/CAM Services DIEMAKER
  • Autodesk AutoCAD
  • Bentley MicroStation
  • Microsoft Office software
  • Microsoft Outlook
  • Siemens Industrial AI
  • 1CadCam Unigraphics
  • Dassault Systemes SolidWorks
  • ABB AI Robotics
  • CNC Mastercam
  • Mastercam computer-aided design and manufacturing software
  • Toolmaker's microscopes
  • Vertical milling machines
  • Heat treatment furnaces
  • Stick welders
  • Magnetic drill presses
  • Depth gauges
  • Grease guns
  • Dust collectors
  • Vertical bandsaws
  • Portable welders
  • Vernier calipers
  • Precision files
  • Rasps
  • Acetylene torches
  • Thread gauges
  • Hermaphrodite calipers
  • Desktop computers
  • Profile grinders
  • Plug gauges
  • Safety glasses
  • Counterbores
  • Drill point gauges
  • Claw hammers
  • Telescoping measuring rods
  • Stamping presses
  • Deburring tools
  • Furnace ladles
  • Gap lathes
  • Honing machines
  • Punch sets
  • Optical comparators
  • Hoisting equipment
  • Grinding wheel dressing sticks
  • Tongs
  • Handheld refractometers
  • Diamond dressers
  • Air-powered sandblasters
  • Surface gauges
  • Laser cutters
  • Jig bores
  • Digital micrometers
  • Bearing pullers
  • Compound sine bars
  • Coordinate measuring machines CMM
  • Air grinders
  • Dial calipers
  • Plasma arc welding equipment
  • Tube benders
  • Hand clamps
  • Power shears
  • Tap extractors
  • Abrasive cutoff saws
  • Knurling tools
  • Thread ring gauges
  • Tin snips
  • Gear lathes
  • Flat blade screwdrivers
  • Telescoping gauges
  • Honing stones
  • Precision tapered reamers
  • Broachers
  • Electrical Discharge Machining EDM machines
  • Bench grinders
  • Workshop cranes
  • Precision rulers
  • Hand reamers
  • Turret punch presses
  • Measuring tapes
  • Turning tools
  • T-style tap wrenches
  • Bridge cranes
  • Tensile testers
  • Loupes
  • Vernier height gauges
  • Radius gauges
  • Boring bars
  • Drill presses
  • Turret lathes
  • Protractors
  • Metal markers
  • Ultrasonic testing equipment
  • Allen wrenches
  • Optical flats
  • Grit blasting cabinets
  • Vibratory tumblers
  • Knee mills
  • Dial indicators
  • Grinding wheels
  • Cold chisels
  • Surface grinding machines
  • Vernier protractors
  • Deburring machines
  • Wire brushes
  • Dividers
  • Arbor presses
  • Protective face shields
  • Precision levels
  • Brazing equipment
  • Portable drills
  • Cutoff saws
  • Feeler gauges
  • Horizontal boring mills
  • Hydraulic pressing equipment
  • Computerized numerical control CNC turning centers
  • Metal inert gas MIG welders
  • Layout squares
  • Countersinks
  • Ear plugs
  • Steel rules
  • Engraving machines
  • Power press brakes
  • 1-2-3 blocks
  • Magnifying glasses
  • Metal scribers
  • Forklifts
  • Hacksaws
  • Combination milling machines
  • Die maker's squares
  • Disc grinders
  • Combination squares
  • Chuck keys
  • Band saws
  • V blocks
  • Laser scanner coordinate capturing equipment
  • Gauge blocks
  • Oil dispensing cans
  • Mallets
  • Welders
  • Height micrometers
  • Angle plates
  • Digital plotters
  • Power drills
  • Wire electrical discharge machines
  • Riveting tools
  • Hand jacks
  • Angle gauge blocks
  • Radial drill presses
  • Shielded arc welding tools
  • Tungsten inert gas TIG welding equipment
  • Tap sets
  • Bore gauges
  • Laptop computers
  • Air compressors
  • Dust masks
  • Vertical belt sanders
  • Workshop bench vises
  • Surface finish comparators
  • Adjustable widemouth pliers
  • Oxyacetylene welding equipment
  • Die spotting presses
  • Safety goggles
  • Phillips head screwdrivers
  • Power grinders
  • Hardness testing devices
  • Rotary surface grinders
  • Die grinders