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Automation Risk Analysis

Will “Tap and Die Maker Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tap and Die Maker Technician” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tap and Die Maker Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Develop and design new tools and dies, using computer-aided design software.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

Technologies & Software

  • Virtual Gibbs CADD/CAM
  • Sight Machine AI
  • Microsoft Outlook
  • CNC Mastercam
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft PowerPoint
  • Seco Tools Seco Point
  • PTC Creo Parametric
  • Kubotek USA KeyCreator
  • Cimatron CimatronE Master
  • Dassault Systemes CATIA
  • Microsoft Project
  • ABB AI Robotics
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • SAP software
  • Rockwell Automation AI
  • DP Technology ESPRIT
  • OPEN MIND Technologies hyperMILL
  • MAKER CAD/CAM Services DIEMAKER
  • Vero International VISI-Mould
  • Striker Systems SS-Strip Design
  • Logopress
  • Siemens Industrial AI
  • Striker Systems SS-Die Design
  • Autodesk AutoCAD
  • Bentley MicroStation
  • Autodesk Inventor
  • Cognex Vision AI
  • JobPack MES Scheduler
  • NC verification software
  • Microsoft Word
  • VX Corporation VX Mold & Die
  • 1CadCam Unigraphics
  • Striker Systems SS-Draw Form
  • data M Software COPRA MetalBender
  • Allen wrenches
  • Digital plotters
  • Tap sets
  • Dial calipers
  • Handheld refractometers
  • Metal markers
  • T-style tap wrenches
  • V blocks
  • Computerized numerical control CNC turning centers
  • Counterbores
  • Radius gauges
  • Workshop bench vises
  • Vertical milling machines
  • Desktop computers
  • Power drills
  • Hardness testing devices
  • Grinding wheel dressing sticks
  • Tongs
  • Phillips head screwdrivers
  • Combination squares
  • Turret lathes
  • Gear lathes
  • Claw hammers
  • Dividers
  • Knee mills
  • Bridge cranes
  • Surface grinding machines
  • Dust masks
  • Hydraulic pressing equipment
  • Metal scribers
  • Adjustable widemouth pliers
  • Laser scanner coordinate capturing equipment
  • Dust collectors
  • Precision levels
  • Tin snips
  • Riveting tools
  • Cutoff saws
  • Toolmaker's microscopes
  • Air compressors
  • Hoisting equipment
  • Hand reamers
  • Disc grinders
  • Profile grinders
  • Ear plugs
  • Portable welders
  • Magnetic drill presses
  • Thread gauges
  • Gap lathes
  • Layout squares
  • Power press brakes
  • Compound sine bars
  • Furnace ladles
  • Turret punch presses
  • Deburring machines
  • Magnifying glasses
  • Laser cutters
  • Knurling tools
  • Rotary surface grinders
  • Dial indicators
  • Wire electrical discharge machines
  • Band saws
  • Vertical belt sanders
  • Bench grinders
  • Telescoping gauges
  • Vernier height gauges
  • Telescoping measuring rods
  • Power grinders
  • Oil dispensing cans
  • Die maker's squares
  • Mallets
  • Chuck keys
  • Shielded arc welding tools
  • Portable drills
  • Drill presses
  • Metal inert gas MIG welders
  • Diamond dressers
  • Honing stones
  • Acetylene torches
  • Plasma arc welding equipment
  • Protective face shields
  • Grinding wheels
  • Air grinders
  • Thread ring gauges
  • Feeler gauges
  • Power shears
  • Air-powered sandblasters
  • Surface finish comparators
  • Angle gauge blocks
  • Oxyacetylene welding equipment
  • Laptop computers
  • Safety glasses
  • Stick welders
  • Welders
  • Precision files
  • Brazing equipment
  • Combination milling machines
  • Broachers
  • Safety goggles
  • Plug gauges
  • Ultrasonic testing equipment
  • Tensile testers
  • Honing machines
  • Arbor presses
  • Grease guns
  • Optical flats
  • Surface gauges
  • Deburring tools
  • 1-2-3 blocks
  • Angle plates
  • Protractors
  • Tube benders
  • Vibratory tumblers
  • Countersinks
  • Grit blasting cabinets
  • Radial drill presses
  • Stamping presses
  • Hand clamps
  • Die grinders
  • Precision rulers
  • Drill point gauges
  • Cold chisels
  • Punch sets
  • Hand jacks
  • Engraving machines
  • Heat treatment furnaces
  • Tungsten inert gas TIG welding equipment
  • Bore gauges
  • Vernier calipers
  • Measuring tapes
  • Height micrometers
  • Workshop cranes
  • Abrasive cutoff saws
  • Optical comparators
  • Bearing pullers
  • Vertical bandsaws
  • Digital micrometers
  • Electrical Discharge Machining EDM machines
  • Boring bars
  • Wire brushes
  • Horizontal boring mills
  • Depth gauges
  • Vernier protractors
  • Loupes
  • Rasps
  • Hermaphrodite calipers
  • Forklifts
  • Tap extractors
  • Hacksaws
  • Precision tapered reamers
  • Die spotting presses
  • Coordinate measuring machines CMM
  • Jig bores
  • Steel rules
  • Turning tools
  • Flat blade screwdrivers
  • Gauge blocks