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Automation Risk Analysis

Will “Die Cutter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Cutter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Cutter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Develop and design new tools and dies, using computer-aided design software.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

Technologies & Software

  • Autodesk AutoCAD
  • Vero International VISI-Mould
  • Striker Systems SS-Draw Form
  • Microsoft Outlook
  • 1CadCam Unigraphics
  • Microsoft Word
  • Autodesk Inventor
  • Logopress
  • JobPack MES Scheduler
  • ABB AI Robotics
  • VX Corporation VX Mold & Die
  • Bentley MicroStation
  • Microsoft Office software
  • Dassault Systemes CATIA
  • NC verification software
  • Kubotek USA KeyCreator
  • Virtual Gibbs CADD/CAM
  • Microsoft Excel
  • Dassault Systemes SolidWorks
  • Mastercam computer-aided design and manufacturing software
  • MAKER CAD/CAM Services DIEMAKER
  • DP Technology ESPRIT
  • PTC Creo Parametric
  • Seco Tools Seco Point
  • Sight Machine AI
  • Siemens Industrial AI
  • Striker Systems SS-Strip Design
  • Striker Systems SS-Die Design
  • data M Software COPRA MetalBender
  • CNC Mastercam
  • SAP software
  • Rockwell Automation AI
  • Cognex Vision AI
  • OPEN MIND Technologies hyperMILL
  • Microsoft PowerPoint
  • Cimatron CimatronE Master
  • Microsoft Project
  • Rasps
  • Die spotting presses
  • Laptop computers
  • Stamping presses
  • Tap extractors
  • Hardness testing devices
  • Deburring tools
  • Plasma arc welding equipment
  • Bore gauges
  • Punch sets
  • Surface finish comparators
  • Plug gauges
  • Chuck keys
  • Precision files
  • Phillips head screwdrivers
  • Toolmaker's microscopes
  • Surface grinding machines
  • Die maker's squares
  • Bearing pullers
  • Thread gauges
  • Arbor presses
  • Tin snips
  • Dust masks
  • Combination squares
  • Telescoping measuring rods
  • Turret lathes
  • Brazing equipment
  • Hand clamps
  • Steel rules
  • Workshop cranes
  • Turning tools
  • Vertical milling machines
  • Disc grinders
  • Cold chisels
  • Hacksaws
  • Ear plugs
  • Layout squares
  • Magnifying glasses
  • Acetylene torches
  • Gap lathes
  • Metal markers
  • Shielded arc welding tools
  • Height micrometers
  • T-style tap wrenches
  • Bench grinders
  • Loupes
  • Riveting tools
  • Gauge blocks
  • Hoisting equipment
  • Angle gauge blocks
  • Magnetic drill presses
  • Claw hammers
  • Knurling tools
  • Feeler gauges
  • Mallets
  • Precision rulers
  • Grease guns
  • Oxyacetylene welding equipment
  • Portable welders
  • Allen wrenches
  • Safety goggles
  • Radius gauges
  • Power press brakes
  • Depth gauges
  • Optical comparators
  • Engraving machines
  • Honing stones
  • Air compressors
  • Wire electrical discharge machines
  • Wire brushes
  • Vernier height gauges
  • Power shears
  • Tube benders
  • Protective face shields
  • Vernier calipers
  • Air grinders
  • Band saws
  • Flat blade screwdrivers
  • Vertical bandsaws
  • Computerized numerical control CNC turning centers
  • Forklifts
  • Hand jacks
  • Boring bars
  • Safety glasses
  • Compound sine bars
  • Cutoff saws
  • Radial drill presses
  • Turret punch presses
  • Tap sets
  • Bridge cranes
  • Hand reamers
  • Vernier protractors
  • Power grinders
  • Rotary surface grinders
  • Counterbores
  • Telescoping gauges
  • Oil dispensing cans
  • Welders
  • Dividers
  • Die grinders
  • Deburring machines
  • Surface gauges
  • Heat treatment furnaces
  • Abrasive cutoff saws
  • Metal inert gas MIG welders
  • Vibratory tumblers
  • Laser cutters
  • Dial calipers
  • Drill point gauges
  • Handheld refractometers
  • Grit blasting cabinets
  • Electrical Discharge Machining EDM machines
  • Tongs
  • Countersinks
  • V blocks
  • Furnace ladles
  • Broachers
  • Workshop bench vises
  • Laser scanner coordinate capturing equipment
  • Digital plotters
  • Tensile testers
  • Optical flats
  • Hydraulic pressing equipment
  • Diamond dressers
  • Grinding wheel dressing sticks
  • Dust collectors
  • Ultrasonic testing equipment
  • Metal scribers
  • Horizontal boring mills
  • Angle plates
  • Air-powered sandblasters
  • Profile grinders
  • Portable drills
  • Gear lathes
  • Tungsten inert gas TIG welding equipment
  • Grinding wheels
  • Stick welders
  • Drill presses
  • Measuring tapes
  • Protractors
  • Jig bores
  • 1-2-3 blocks
  • Adjustable widemouth pliers
  • Dial indicators
  • Precision levels
  • Desktop computers
  • Honing machines
  • Vertical belt sanders
  • Combination milling machines
  • Hermaphrodite calipers
  • Coordinate measuring machines CMM
  • Thread ring gauges
  • Digital micrometers
  • Precision tapered reamers
  • Power drills
  • Knee mills