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Automation Risk Analysis

Will “Die Cutter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Die Cutter” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Die Cutter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Develop and design new tools and dies, using computer-aided design software.

Technologies & Software

  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • DP Technology ESPRIT
  • NC verification software
  • SAP software
  • Kubotek USA KeyCreator
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • VX Corporation VX Mold & Die
  • Microsoft Project
  • JobPack MES Scheduler
  • ABB AI Robotics
  • Striker Systems SS-Draw Form
  • Microsoft PowerPoint
  • data M Software COPRA MetalBender
  • OPEN MIND Technologies hyperMILL
  • Virtual Gibbs CADD/CAM
  • Vero International VISI-Mould
  • Seco Tools Seco Point
  • CNC Mastercam
  • Bentley MicroStation
  • Logopress
  • Cognex Vision AI
  • 1CadCam Unigraphics
  • Striker Systems SS-Strip Design
  • MAKER CAD/CAM Services DIEMAKER
  • Dassault Systemes SolidWorks
  • Microsoft Word
  • Siemens Industrial AI
  • Cimatron CimatronE Master
  • Microsoft Excel
  • Rockwell Automation AI
  • PTC Creo Parametric
  • Microsoft Outlook
  • Autodesk Inventor
  • Striker Systems SS-Die Design
  • Microsoft Office software
  • Ultrasonic testing equipment
  • Surface finish comparators
  • Oil dispensing cans
  • Portable drills
  • Profile grinders
  • Tap extractors
  • Tap sets
  • Safety glasses
  • Steel rules
  • 1-2-3 blocks
  • Layout squares
  • Electrical Discharge Machining EDM machines
  • Grit blasting cabinets
  • Riveting tools
  • Telescoping measuring rods
  • Grease guns
  • Protective face shields
  • Combination squares
  • Power grinders
  • Angle gauge blocks
  • Stick welders
  • Dial indicators
  • Digital micrometers
  • Turning tools
  • Countersinks
  • Computerized numerical control CNC turning centers
  • Honing stones
  • Counterbores
  • Honing machines
  • Hermaphrodite calipers
  • Digital plotters
  • Boring bars
  • Surface grinding machines
  • Thread gauges
  • Vertical milling machines
  • Depth gauges
  • Stamping presses
  • Feeler gauges
  • Dust masks
  • Laptop computers
  • Hand clamps
  • Surface gauges
  • Hand jacks
  • Cold chisels
  • Optical flats
  • Abrasive cutoff saws
  • Allen wrenches
  • Coordinate measuring machines CMM
  • Tungsten inert gas TIG welding equipment
  • Tube benders
  • Vernier protractors
  • Laser cutters
  • Vertical bandsaws
  • V blocks
  • Precision files
  • Jig bores
  • Tongs
  • Die spotting presses
  • Power press brakes
  • Furnace ladles
  • Loupes
  • Deburring tools
  • Workshop bench vises
  • Knee mills
  • Cutoff saws
  • Drill presses
  • Oxyacetylene welding equipment
  • Workshop cranes
  • Knurling tools
  • Shielded arc welding tools
  • Heat treatment furnaces
  • Thread ring gauges
  • Wire brushes
  • Arbor presses
  • Height micrometers
  • Ear plugs
  • Gauge blocks
  • Power shears
  • Magnifying glasses
  • Gear lathes
  • Adjustable widemouth pliers
  • Wire electrical discharge machines
  • Telescoping gauges
  • Bearing pullers
  • Bridge cranes
  • Hacksaws
  • Turret lathes
  • Compound sine bars
  • Radial drill presses
  • Vertical belt sanders
  • Plug gauges
  • Laser scanner coordinate capturing equipment
  • Dividers
  • Horizontal boring mills
  • Tensile testers
  • Vibratory tumblers
  • Angle plates
  • Combination milling machines
  • Precision levels
  • Forklifts
  • Die grinders
  • Hand reamers
  • Bore gauges
  • Welders
  • Air-powered sandblasters
  • Bench grinders
  • Optical comparators
  • Power drills
  • Portable welders
  • T-style tap wrenches
  • Flat blade screwdrivers
  • Broachers
  • Metal markers
  • Metal inert gas MIG welders
  • Dust collectors
  • Radius gauges
  • Acetylene torches
  • Measuring tapes
  • Disc grinders
  • Hydraulic pressing equipment
  • Rotary surface grinders
  • Rasps
  • Gap lathes
  • Grinding wheels
  • Grinding wheel dressing sticks
  • Phillips head screwdrivers
  • Diamond dressers
  • Drill point gauges
  • Claw hammers
  • Precision tapered reamers
  • Mallets
  • Plasma arc welding equipment
  • Brazing equipment
  • Chuck keys
  • Tin snips
  • Air grinders
  • Turret punch presses
  • Protractors
  • Toolmaker's microscopes
  • Hardness testing devices
  • Hoisting equipment
  • Vernier calipers
  • Precision rulers
  • Vernier height gauges
  • Deburring machines
  • Air compressors
  • Metal scribers
  • Dial calipers
  • Safety goggles
  • Band saws
  • Handheld refractometers
  • Punch sets
  • Die maker's squares
  • Engraving machines
  • Desktop computers
  • Magnetic drill presses