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Automation Risk Analysis

Will “Tool and Die Assembler” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Assembler” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Assembler” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Develop and design new tools and dies, using computer-aided design software.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

Technologies & Software

  • Dassault Systemes SolidWorks
  • Logopress
  • Kubotek USA KeyCreator
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Project
  • CNC Mastercam
  • Autodesk AutoCAD
  • PTC Creo Parametric
  • Sight Machine AI
  • Microsoft Outlook
  • Rockwell Automation AI
  • SAP software
  • Microsoft Office software
  • NC verification software
  • Virtual Gibbs CADD/CAM
  • Microsoft Excel
  • Striker Systems SS-Die Design
  • data M Software COPRA MetalBender
  • OPEN MIND Technologies hyperMILL
  • Dassault Systemes CATIA
  • 1CadCam Unigraphics
  • DP Technology ESPRIT
  • Seco Tools Seco Point
  • Microsoft PowerPoint
  • ABB AI Robotics
  • JobPack MES Scheduler
  • Autodesk Inventor
  • Cimatron CimatronE Master
  • Siemens Industrial AI
  • Microsoft Word
  • Vero International VISI-Mould
  • MAKER CAD/CAM Services DIEMAKER
  • Bentley MicroStation
  • Striker Systems SS-Strip Design
  • Cognex Vision AI
  • Striker Systems SS-Draw Form
  • VX Corporation VX Mold & Die
  • Portable drills
  • Optical flats
  • Safety goggles
  • Welders
  • Measuring tapes
  • Thread ring gauges
  • Diamond dressers
  • Safety glasses
  • Claw hammers
  • Disc grinders
  • Hydraulic pressing equipment
  • Drill point gauges
  • Knurling tools
  • Heat treatment furnaces
  • Digital plotters
  • Combination milling machines
  • Hoisting equipment
  • Protective face shields
  • Wire electrical discharge machines
  • Turning tools
  • Chuck keys
  • Cold chisels
  • Optical comparators
  • Laser scanner coordinate capturing equipment
  • T-style tap wrenches
  • Profile grinders
  • Grinding wheel dressing sticks
  • Dividers
  • V blocks
  • Surface grinding machines
  • Tungsten inert gas TIG welding equipment
  • Coordinate measuring machines CMM
  • Forklifts
  • Desktop computers
  • Tube benders
  • Portable welders
  • Height micrometers
  • Bore gauges
  • Rasps
  • Hermaphrodite calipers
  • Deburring machines
  • Dial calipers
  • Power press brakes
  • Precision tapered reamers
  • Oxyacetylene welding equipment
  • Vernier height gauges
  • Gap lathes
  • Hardness testing devices
  • Boring bars
  • Loupes
  • Layout squares
  • Honing machines
  • Radius gauges
  • Depth gauges
  • Turret lathes
  • Plasma arc welding equipment
  • Vernier calipers
  • Surface gauges
  • Grease guns
  • Tongs
  • Computerized numerical control CNC turning centers
  • Surface finish comparators
  • Ultrasonic testing equipment
  • Cutoff saws
  • Thread gauges
  • Precision files
  • Handheld refractometers
  • Vertical belt sanders
  • Radial drill presses
  • Bearing pullers
  • Ear plugs
  • Tensile testers
  • Bench grinders
  • Bridge cranes
  • Magnetic drill presses
  • Vibratory tumblers
  • Power drills
  • Die grinders
  • Horizontal boring mills
  • Allen wrenches
  • Power grinders
  • Adjustable widemouth pliers
  • Punch sets
  • Knee mills
  • Acetylene torches
  • Phillips head screwdrivers
  • Turret punch presses
  • Power shears
  • Die spotting presses
  • Magnifying glasses
  • Dial indicators
  • Vertical bandsaws
  • Telescoping measuring rods
  • Plug gauges
  • Mallets
  • Deburring tools
  • Furnace ladles
  • Hand clamps
  • Band saws
  • Dust masks
  • Counterbores
  • Grit blasting cabinets
  • Arbor presses
  • Broachers
  • Grinding wheels
  • Workshop cranes
  • Hand jacks
  • Flat blade screwdrivers
  • Compound sine bars
  • Gauge blocks
  • Abrasive cutoff saws
  • Stick welders
  • Angle gauge blocks
  • Steel rules
  • Riveting tools
  • Tap extractors
  • Die maker's squares
  • Telescoping gauges
  • Metal inert gas MIG welders
  • Metal markers
  • Hacksaws
  • Tin snips
  • Oil dispensing cans
  • Electrical Discharge Machining EDM machines
  • Vernier protractors
  • Hand reamers
  • Feeler gauges
  • Metal scribers
  • Countersinks
  • Stamping presses
  • Air grinders
  • Protractors
  • Laptop computers
  • Engraving machines
  • Air compressors
  • Laser cutters
  • Toolmaker's microscopes
  • Jig bores
  • Air-powered sandblasters
  • Vertical milling machines
  • Angle plates
  • Wire brushes
  • Brazing equipment
  • Gear lathes
  • 1-2-3 blocks
  • Digital micrometers
  • Precision rulers
  • Workshop bench vises
  • Drill presses
  • Combination squares
  • Rotary surface grinders
  • Shielded arc welding tools
  • Dust collectors
  • Tap sets
  • Honing stones
  • Precision levels