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Automation Risk Analysis

Will “Tool and Die Assembler” be Automated?

Historical Context: Oxford Study (2013)

Ranked #473 of 702. Estimated risk: 84.0%

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AI Exposure Risk

39%

“Tool and Die Assembler” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 39% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

56%

“Tool and Die Assembler” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 56% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Tool and Die Makers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Analyze specifications, lay out metal stock, set up and operate machine tools, and fit and assemble parts to make and repair dies, cutting tools, jigs, fixtures, gauges, and machinists' hand tools.

Avg. Annual Salary $65,100
Avg. Hourly Wage $31.30
Available Jobs (US) 55,130
Job Title & Hierarchy Code (SOC) Tool and Die Makers #51-4111
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Tool and Die Makers”

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Core Skills & Abilities

  • File, grind, shim, and adjust different parts to properly fit them together.

  • Conduct test runs with completed tools or dies to ensure that parts meet specifications, making adjustments as necessary.

  • Lift, position, and secure machined parts on surface plates or worktables, using hoists, vises, v-blocks, or angle plates.

  • Select metals to be used from a range of metals and alloys, based on properties such as hardness or heat tolerance.

  • Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, or dial indicators.

  • Set pyrometer controls of heat-treating furnaces and feed or place parts, tools, or assemblies into furnaces to harden.

  • Develop and design new tools and dies, using computer-aided design software.

  • Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools.

  • Visualize and compute dimensions, sizes, shapes, and tolerances of assemblies, based on specifications.

  • Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, or grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes.

  • Inspect finished dies for smoothness, contour conformity, and defects.

  • Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies.

  • Measure, mark, and scribe metal or plastic stock to lay out machining, using instruments such as protractors, micrometers, scribes, or rulers.

  • Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders.

  • Fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools, hand tools, or welders.

  • Set up and operate drill presses to drill and tap holes in parts for assembly.

  • Design jigs, fixtures, and templates for use as work aids in the fabrication of parts or products.

Technologies & Software

  • Cimatron CimatronE Master
  • Striker Systems SS-Strip Design
  • Seco Tools Seco Point
  • Autodesk Inventor
  • Sight Machine AI
  • ABB AI Robotics
  • Kubotek USA KeyCreator
  • NC verification software
  • Microsoft Project
  • data M Software COPRA MetalBender
  • Mastercam computer-aided design and manufacturing software
  • Virtual Gibbs CADD/CAM
  • Cognex Vision AI
  • 1CadCam Unigraphics
  • Striker Systems SS-Draw Form
  • Microsoft Office software
  • Microsoft Outlook
  • PTC Creo Parametric
  • MAKER CAD/CAM Services DIEMAKER
  • Microsoft Excel
  • Dassault Systemes SolidWorks
  • Logopress
  • VX Corporation VX Mold & Die
  • CNC Mastercam
  • Striker Systems SS-Die Design
  • SAP software
  • Microsoft PowerPoint
  • DP Technology ESPRIT
  • Bentley MicroStation
  • JobPack MES Scheduler
  • Autodesk AutoCAD
  • Vero International VISI-Mould
  • Microsoft Word
  • Rockwell Automation AI
  • OPEN MIND Technologies hyperMILL
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • Hacksaws
  • Knurling tools
  • Gap lathes
  • Broachers
  • Arbor presses
  • Horizontal boring mills
  • 1-2-3 blocks
  • Die spotting presses
  • Surface gauges
  • Disc grinders
  • Air compressors
  • Hand clamps
  • Tap sets
  • Combination milling machines
  • Handheld refractometers
  • Grinding wheel dressing sticks
  • Plug gauges
  • Surface grinding machines
  • Tensile testers
  • Laptop computers
  • Mallets
  • Air-powered sandblasters
  • Workshop bench vises
  • Dial indicators
  • Metal markers
  • Hardness testing devices
  • Combination squares
  • Steel rules
  • Turret punch presses
  • Engraving machines
  • Measuring tapes
  • Welders
  • Boring bars
  • Toolmaker's microscopes
  • Bearing pullers
  • Deburring tools
  • Safety glasses
  • Electrical Discharge Machining EDM machines
  • Metal scribers
  • Thread gauges
  • Wire electrical discharge machines
  • Forklifts
  • Telescoping gauges
  • Dial calipers
  • Punch sets
  • Power shears
  • Radius gauges
  • Power grinders
  • Vernier height gauges
  • Die maker's squares
  • Profile grinders
  • Bridge cranes
  • Drill presses
  • Plasma arc welding equipment
  • Hermaphrodite calipers
  • Air grinders
  • Depth gauges
  • Riveting tools
  • Workshop cranes
  • Optical flats
  • Hand reamers
  • Digital micrometers
  • V blocks
  • Layout squares
  • Stamping presses
  • Furnace ladles
  • Shielded arc welding tools
  • Flat blade screwdrivers
  • Dust masks
  • Compound sine bars
  • Magnetic drill presses
  • Counterbores
  • Coordinate measuring machines CMM
  • Grinding wheels
  • Protractors
  • Metal inert gas MIG welders
  • Tin snips
  • Vertical milling machines
  • Grease guns
  • Dividers
  • Power press brakes
  • Protective face shields
  • Angle plates
  • Precision files
  • Stick welders
  • Tube benders
  • Adjustable widemouth pliers
  • Desktop computers
  • Laser cutters
  • Loupes
  • Thread ring gauges
  • Vertical belt sanders
  • Honing machines
  • Precision tapered reamers
  • Honing stones
  • T-style tap wrenches
  • Vernier protractors
  • Hand jacks
  • Die grinders
  • Feeler gauges
  • Optical comparators
  • Turning tools
  • Bore gauges
  • Hydraulic pressing equipment
  • Band saws
  • Vernier calipers
  • Rotary surface grinders
  • Wire brushes
  • Bench grinders
  • Ultrasonic testing equipment
  • Abrasive cutoff saws
  • Phillips head screwdrivers
  • Portable drills
  • Diamond dressers
  • Tap extractors
  • Hoisting equipment
  • Knee mills
  • Magnifying glasses
  • Portable welders
  • Chuck keys
  • Digital plotters
  • Vibratory tumblers
  • Tungsten inert gas TIG welding equipment
  • Precision levels
  • Cold chisels
  • Allen wrenches
  • Vertical bandsaws
  • Oxyacetylene welding equipment
  • Tongs
  • Jig bores
  • Countersinks
  • Heat treatment furnaces
  • Ear plugs
  • Laser scanner coordinate capturing equipment
  • Safety goggles
  • Telescoping measuring rods
  • Computerized numerical control CNC turning centers
  • Turret lathes
  • Height micrometers
  • Radial drill presses
  • Drill point gauges
  • Gauge blocks
  • Angle gauge blocks
  • Deburring machines
  • Rasps
  • Grit blasting cabinets
  • Claw hammers
  • Precision rulers
  • Brazing equipment
  • Surface finish comparators
  • Oil dispensing cans
  • Gear lathes
  • Acetylene torches
  • Cutoff saws
  • Dust collectors
  • Power drills