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Automation Risk Analysis

Will “Maintenance Machinist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #358 of 702. Estimated risk: 65.0%

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AI Exposure Risk

51%

“Maintenance Machinist” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

65%

“Maintenance Machinist” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 65% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Machinists, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up and operate a variety of machine tools to produce precision parts and instruments out of metal. Includes precision instrument makers who fabricate, modify, or repair mechanical instruments. May also fabricate and modify parts to make or repair machine tools or maintain industrial machines, applying knowledge of mechanics, mathematics, metal properties, layout, and machining procedures.

Avg. Annual Salary $57,390
Avg. Hourly Wage $27.59
Available Jobs (US) 298,790
Job Title & Hierarchy Code (SOC) Machinists #51-4041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Machinists”

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Core Skills & Abilities

  • Separate scrap waste and related materials for reuse, recycling, or disposal.

  • Confer with engineering, supervisory, or manufacturing personnel to exchange technical information.

  • Prepare working sketches for the illustration of product appearance.

  • Install experimental parts or assemblies, such as hydraulic systems, electrical wiring, lubricants, or batteries into machines or mechanisms.

  • Support metalworking projects from planning and fabrication through assembly, inspection, and testing, using knowledge of machine functions, metal properties, and mathematics.

  • Study sample parts, blueprints, drawings, or engineering information to determine methods or sequences of operations needed to fabricate products.

  • Set up or operate metalworking, brazing, heat-treating, welding, or cutting equipment.

  • Lay out, measure, and mark metal stock to display placement of cuts.

  • Operate equipment to verify operational efficiency.

  • Establish work procedures for fabricating new structural products, using a variety of metalworking machines.

  • Measure, examine, or test completed units to check for defects and ensure conformance to specifications, using precision instruments, such as micrometers.

  • Align and secure holding fixtures, cutting tools, attachments, accessories, or materials onto machines.

  • Test experimental models under simulated operating conditions, for purposes such as development, standardization, or feasibility of design.

  • Monitor the feed and speed of machines during the machining process.

  • Evaluate machining procedures and recommend changes or modifications for improved efficiency or adaptability.

  • Maintain machine tools in proper operational condition.

  • Check work pieces to ensure that they are properly lubricated or cooled.

  • Diagnose machine tool malfunctions to determine need for adjustments or repairs.

  • Confer with numerical control programmers to check and ensure that new programs or machinery will function properly and that output will meet specifications.

  • Program computers or electronic instruments, such as numerically controlled machine tools.

  • Advise clients about the materials being used for finished products.

  • Set up, adjust, or operate basic or specialized machine tools used to perform precision machining operations.

  • Dismantle machines or equipment, using hand tools or power tools to examine parts for defects and replace defective parts where needed.

  • Design fixtures, tooling, or experimental parts to meet special engineering needs.

  • Dispose of scrap or waste material in accordance with company policies and environmental regulations.

  • Calculate dimensions or tolerances, using instruments, such as micrometers or vernier calipers.

  • Install repaired parts into equipment or install new equipment.

  • Fit and assemble parts to make or repair machine tools.

  • Machine parts to specifications, using machine tools, such as lathes, milling machines, shapers, or grinders.

Technologies & Software

  • Llama (Meta)
  • DeepSeek
  • IMSI TurboCAD
  • GRZ Software MeshCAM
  • ERP software
  • Cognex Vision AI
  • Hexagon Metrology PC-DMIS
  • EditCNC
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • SolidCAM CAM software
  • Kentech Kipware Studio
  • Microsoft Word
  • Computer aided manufacturing CAM software
  • OnShape
  • Sight Machine AI
  • Dassault Systemes SolidWorks
  • G-code
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Grok (xAI)
  • OneCNC CAD/CAM
  • Qwen (Alibaba)
  • SAP software
  • Siemens Industrial AI
  • Kentech Kipware Trig Kalculator
  • Gemini (Google)
  • PTC Creo Parametric
  • 3D Printing software
  • Nova (Amazon)
  • CNC Consulting Machinists' Calculator
  • Autodesk Fusion 360
  • Vero Software SURFCAM
  • JobBOSS
  • Microsoft Excel
  • Autodesk HSMWorks
  • Armchair Machinist software
  • JETCAM
  • Microsoft Outlook
  • ABB AI Robotics
  • CNC Mastercam
  • Computer aided design CAD software
  • Mazak Mazatrol SMART CNC
  • Siemens NX
  • Hand clamps
  • Spirit levels
  • Metal shears
  • Turret lathes
  • Steel wedges
  • Dial indicators
  • Combination wrenches
  • Pry bars
  • Handheld welders
  • Beverly shears
  • Ring gauges
  • Brass hammers
  • Wedges
  • Putty knives
  • Flat files
  • Calipers
  • Cylindrical grinders
  • Edge finders
  • Forklifts
  • Ratchet sets
  • Welding shields
  • Shapers
  • Arbor presses
  • Magnetic retrievers
  • Vertical turret lathes VTL
  • Laser printers
  • 3-axis computerized numerical control CNC machines
  • Staging equipment
  • Thread gauges
  • Hex wrenches
  • Metal cutting taps
  • Boring tools
  • Vernier calipers
  • Inside spring calipers
  • Full face shields
  • Hacksaws
  • Drum lathes
  • Crankshaft grinders
  • Screwdrivers
  • Needlenose pliers
  • Sharpening equipment
  • Brake presses
  • Planers
  • Threading machines
  • Height gauges
  • Reamers
  • Prick punches
  • Inside micrometers
  • Cold saws
  • Welding lenses
  • Personal digital assistants PDA
  • Heat-treating equipment
  • Boring bars
  • Vertical milling machines
  • Micrometers
  • Power drills
  • Coordinate measuring machines CMM
  • Buffers
  • Broachers
  • Hydraulic presses
  • Composition hammers
  • Chippers
  • Undercut tools
  • Grinding wheel arbors
  • Grinding dogs
  • Pillar drill machines
  • Tube benders
  • Channel lock pliers
  • Half-round files
  • Outside spring calipers
  • Torches
  • Hex keys
  • Pipe threaders
  • Tungsten inert gas TIG welding equipment
  • Square chisels
  • Marking blocks
  • Parallel blocks
  • Cold chisels
  • Power hacksaws
  • Jointers
  • Chucks
  • Vernier bevel protractors
  • Valve grinding machines
  • Sensitive drill presses
  • Turning lathes
  • Outside micrometers
  • Machine shop rigging equipment
  • Single-cut mill saw files
  • Combination pliers
  • Personal computers
  • Ladders
  • Feeler gauges
  • Hermaphrodite calipers
  • Sine bars
  • Machinists' hammers
  • Telescoping gauges
  • Engine lathes
  • Sandblasters
  • Plasma welders
  • Swaging tools
  • Platforms
  • Machinists' squares
  • Combination drills
  • Side cutting pliers
  • Deburring tools
  • Tongs
  • Binocular light compound microscopes
  • Steel rules
  • Spindle blade screwdrivers
  • Vernier height gauges
  • Pipe wrenches
  • Brazing equipment
  • Portable welding equipment
  • V blocks
  • Anvils
  • Utility knives
  • Horizontal lathes
  • Rubber mallets
  • Lathes
  • Horizontal boring bars
  • Resurfacing machines
  • Cutoff saws
  • Cylinder honers
  • Bandsaws
  • Sledgehammers
  • Vernier gear tooth calipers
  • Planer gauges
  • Knee mills
  • Milling angle form cutters
  • Metal inert gas MIG welders
  • Socket wrench sets
  • Phillips head screwdrivers
  • Flywheel lathes
  • Computerized numerical control CNC turning lathes
  • Desktop computers
  • Adjustable wrenches
  • Punches
  • Workshop cranes
  • Radial drill presses
  • Shims
  • Aviation snips
  • Surface gauges
  • Milling vises
  • Hand saws
  • Chamfer tools
  • Centrifugal spin casters
  • Computerized numerical control CNC machining centers
  • Gauges
  • Soldering equipment
  • Screw pitch gauges
  • Milling machines
  • Angle plates
  • Oxyacetylene welding equipment
  • Dial calipers
  • Scribers
  • Metal spray equipment
  • Shears
  • Breaker lathes
  • Radius gauges
  • Shielded arc welding tools
  • Horizontal mills
  • Grinders
  • Power sanders
  • Radial drills
  • Multi-axis computerized numerical control CNC machines
  • Surface grinding machines
  • Angled feeler gauges
  • Center drills
  • Ball peen hammers