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Automation Risk Analysis

Will “Aluminum Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Aluminum Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Aluminum Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Record operational information on specified production reports.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Give directions to other workers regarding machine set-up and use.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Anneal finished workpieces to relieve internal stress.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Load or feed workpieces into welding machines to join or bond components.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Start, monitor, and adjust robotic welding production lines.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

Technologies & Software

  • Gemini (Google)
  • Tool center point TCP setting software
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Grok (xAI)
  • Cognex Vision AI
  • Nova (Amazon)
  • Microsoft Office software
  • SAP software
  • Qwen (Alibaba)
  • Spreadsheet software
  • Claude (Anthropic)
  • Sight Machine AI
  • ABB AI Robotics
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Microsoft Excel
  • Microsoft Word
  • Linux
  • Mistral (Mistral AI)
  • Word processing software
  • DeepSeek
  • Microsoft Windows
  • Enterprise resource planning ERP software
  • Rockwell Automation AI
  • Microsoft Outlook
  • Email software
  • Hand clamps
  • Tongs
  • Workpiece positioning jigs
  • Micrometers
  • Arc welding equipment
  • Laser-beam machines
  • Welding torch tips
  • Single-cut mill saw files
  • Hydraulic winches
  • Desktop computers
  • Welding electrodes
  • Resistance welding machines
  • Resistance welding guns
  • Ball peen hammers
  • Hand scrapers
  • Cold-welding machines
  • Adjustable widemouth pliers
  • Tungsten inert gas TIG welding equipment
  • Laser cutters
  • Portable welding machines
  • Welding robots
  • Power hoists
  • Chipping hammers
  • Product loading equipment
  • Rulers
  • Face masks
  • Magnifiers
  • Hydraulic booms
  • Side cutting pliers
  • Brazing robots
  • Undercut gauges
  • Spot welding guns
  • Power grinders
  • C clamps
  • Vise grip pliers
  • Claw hammers
  • Welding tip dressers
  • Wire brushes
  • Safety gloves
  • Slip joint pliers
  • Heating furnaces
  • Gas welding torches
  • Soldering robots
  • Safety goggles
  • Welding helmets
  • Brazing machines
  • Welding tip cleaning files
  • Dial calipers
  • Layout squares
  • Bench vises
  • Fillet weld gauges
  • Soldering machines
  • Walk-behind lift trucks
  • Measuring tapes
  • Diffusion-welding machines
  • Outside micrometer calipers
  • Computerized numerical control CNC oxy-fuel systems
  • Vernier micrometers
  • Center punches

Alternative Job Titles