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Automation Risk Analysis

Will “Gas Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Gas Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Gas Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Give directions to other workers regarding machine set-up and use.

  • Start, monitor, and adjust robotic welding production lines.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Record operational information on specified production reports.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Load or feed workpieces into welding machines to join or bond components.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Anneal finished workpieces to relieve internal stress.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

Technologies & Software

  • ABB AI Robotics
  • Microsoft Outlook
  • Microsoft Word
  • Linux
  • Rockwell Automation AI
  • Microsoft Office software
  • Siemens Industrial AI
  • Gemini (Google)
  • Enterprise resource planning ERP software
  • Mistral (Mistral AI)
  • DeepSeek
  • Claude (Anthropic)
  • Tool center point TCP setting software
  • Nova (Amazon)
  • Spreadsheet software
  • Qwen (Alibaba)
  • Kimi (Moonshot AI)
  • Llama (Meta)
  • Microsoft Windows
  • Microsoft PowerPoint
  • Word processing software
  • SAP software
  • Sight Machine AI
  • Grok (xAI)
  • Cognex Vision AI
  • Email software
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Safety goggles
  • Welding electrodes
  • Hydraulic booms
  • Cold-welding machines
  • Brazing machines
  • Safety gloves
  • Hand scrapers
  • Dial calipers
  • Undercut gauges
  • Measuring tapes
  • Laser-beam machines
  • Brazing robots
  • Soldering robots
  • Power grinders
  • Welding torch tips
  • Laser cutters
  • Rulers
  • Face masks
  • Diffusion-welding machines
  • Welding robots
  • Soldering machines
  • Bench vises
  • Adjustable widemouth pliers
  • Resistance welding guns
  • Hand clamps
  • Tongs
  • Heating furnaces
  • Welding tip dressers
  • Layout squares
  • Gas welding torches
  • Chipping hammers
  • Workpiece positioning jigs
  • Tungsten inert gas TIG welding equipment
  • Computerized numerical control CNC oxy-fuel systems
  • Vise grip pliers
  • Arc welding equipment
  • Single-cut mill saw files
  • Wire brushes
  • Magnifiers
  • Vernier micrometers
  • Welding tip cleaning files
  • Welding helmets
  • Spot welding guns
  • Slip joint pliers
  • C clamps
  • Fillet weld gauges
  • Portable welding machines
  • Center punches
  • Side cutting pliers
  • Micrometers
  • Product loading equipment
  • Claw hammers
  • Desktop computers
  • Hydraulic winches
  • Power hoists
  • Walk-behind lift trucks
  • Resistance welding machines
  • Ball peen hammers
  • Outside micrometer calipers

Alternative Job Titles