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Automation Risk Analysis

Will “Racking Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Racking Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Racking Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Load or feed workpieces into welding machines to join or bond components.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Anneal finished workpieces to relieve internal stress.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Record operational information on specified production reports.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Give directions to other workers regarding machine set-up and use.

  • Start, monitor, and adjust robotic welding production lines.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Tend auxiliary equipment used in welding processes.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

Technologies & Software

  • Microsoft PowerPoint
  • Siemens Industrial AI
  • SAP software
  • Qwen (Alibaba)
  • Microsoft Windows
  • Tool center point TCP setting software
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Email software
  • Cognex Vision AI
  • Microsoft Outlook
  • Spreadsheet software
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Enterprise resource planning ERP software
  • Claude (Anthropic)
  • Linux
  • DeepSeek
  • Llama (Meta)
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • ABB AI Robotics
  • Word processing software
  • Gemini (Google)
  • Sight Machine AI
  • Microsoft Office software
  • Microsoft Word
  • Vernier micrometers
  • Welding helmets
  • Walk-behind lift trucks
  • Vise grip pliers
  • Wire brushes
  • Laser-beam machines
  • Gas welding torches
  • Product loading equipment
  • Fillet weld gauges
  • Safety gloves
  • Workpiece positioning jigs
  • Chipping hammers
  • Power hoists
  • Hand clamps
  • Magnifiers
  • Micrometers
  • Adjustable widemouth pliers
  • C clamps
  • Ball peen hammers
  • Measuring tapes
  • Brazing robots
  • Welding tip cleaning files
  • Desktop computers
  • Soldering robots
  • Claw hammers
  • Layout squares
  • Slip joint pliers
  • Outside micrometer calipers
  • Tungsten inert gas TIG welding equipment
  • Power grinders
  • Portable welding machines
  • Side cutting pliers
  • Hydraulic winches
  • Hydraulic booms
  • Brazing machines
  • Rulers
  • Single-cut mill saw files
  • Welding electrodes
  • Laser cutters
  • Welding robots
  • Heating furnaces
  • Face masks
  • Dial calipers
  • Resistance welding machines
  • Computerized numerical control CNC oxy-fuel systems
  • Tongs
  • Resistance welding guns
  • Soldering machines
  • Hand scrapers
  • Welding tip dressers
  • Center punches
  • Welding torch tips
  • Safety goggles
  • Arc welding equipment
  • Diffusion-welding machines
  • Undercut gauges
  • Bench vises
  • Spot welding guns
  • Cold-welding machines

Alternative Job Titles