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Automation Risk Analysis

Will “Welding Machine Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Welding Machine Setter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Welding Machine Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Anneal finished workpieces to relieve internal stress.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Give directions to other workers regarding machine set-up and use.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Start, monitor, and adjust robotic welding production lines.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Tend auxiliary equipment used in welding processes.

  • Load or feed workpieces into welding machines to join or bond components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Record operational information on specified production reports.

  • Remove completed workpieces or parts from machinery, using hand tools.

Technologies & Software

  • Rockwell Automation AI
  • Microsoft Excel
  • Claude (Anthropic)
  • SAP software
  • Microsoft Outlook
  • Microsoft Office software
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Llama (Meta)
  • Email software
  • Gemini (Google)
  • Spreadsheet software
  • Nova (Amazon)
  • Microsoft Windows
  • Cognex Vision AI
  • DeepSeek
  • Word processing software
  • Linux
  • Grok (xAI)
  • Tool center point TCP setting software
  • Enterprise resource planning ERP software
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Microsoft Word
  • Measuring tapes
  • Welding tip cleaning files
  • Heating furnaces
  • Vernier micrometers
  • Portable welding machines
  • Welding helmets
  • Slip joint pliers
  • C clamps
  • Ball peen hammers
  • Chipping hammers
  • Welding robots
  • Undercut gauges
  • Power grinders
  • Claw hammers
  • Gas welding torches
  • Rulers
  • Resistance welding guns
  • Dial calipers
  • Hydraulic booms
  • Walk-behind lift trucks
  • Face masks
  • Safety gloves
  • Laser-beam machines
  • Computerized numerical control CNC oxy-fuel systems
  • Brazing robots
  • Desktop computers
  • Laser cutters
  • Hand clamps
  • Single-cut mill saw files
  • Spot welding guns
  • Soldering machines
  • Welding tip dressers
  • Hand scrapers
  • Center punches
  • Welding torch tips
  • Outside micrometer calipers
  • Micrometers
  • Diffusion-welding machines
  • Bench vises
  • Side cutting pliers
  • Product loading equipment
  • Wire brushes
  • Tongs
  • Hydraulic winches
  • Soldering robots
  • Adjustable widemouth pliers
  • Brazing machines
  • Fillet weld gauges
  • Power hoists
  • Layout squares
  • Resistance welding machines
  • Cold-welding machines
  • Tungsten inert gas TIG welding equipment
  • Welding electrodes
  • Vise grip pliers
  • Workpiece positioning jigs
  • Safety goggles
  • Arc welding equipment
  • Magnifiers

Alternative Job Titles