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Automation Risk Analysis

Will “Welding Machine Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Welding Machine Setter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Welding Machine Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Start, monitor, and adjust robotic welding production lines.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Tend auxiliary equipment used in welding processes.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Anneal finished workpieces to relieve internal stress.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Record operational information on specified production reports.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Load or feed workpieces into welding machines to join or bond components.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

Technologies & Software

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  • Kimi (Moonshot AI)
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  • Grok (xAI)
  • Microsoft Excel
  • ABB AI Robotics
  • Microsoft Outlook
  • Linux
  • Microsoft Office software
  • Qwen (Alibaba)
  • Microsoft PowerPoint
  • Spreadsheet software
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Email software
  • Llama (Meta)
  • Microsoft Windows
  • Word processing software
  • Nova (Amazon)
  • Siemens Industrial AI
  • DeepSeek
  • SAP software
  • Hand clamps
  • Brazing machines
  • Single-cut mill saw files
  • Center punches
  • Hand scrapers
  • Welding tip dressers
  • Slip joint pliers
  • Dial calipers
  • C clamps
  • Power hoists
  • Resistance welding machines
  • Tongs
  • Safety goggles
  • Spot welding guns
  • Laser cutters
  • Fillet weld gauges
  • Welding robots
  • Laser-beam machines
  • Hydraulic booms
  • Micrometers
  • Welding torch tips
  • Side cutting pliers
  • Brazing robots
  • Walk-behind lift trucks
  • Wire brushes
  • Arc welding equipment
  • Welding electrodes
  • Welding helmets
  • Chipping hammers
  • Workpiece positioning jigs
  • Measuring tapes
  • Product loading equipment
  • Power grinders
  • Vernier micrometers
  • Diffusion-welding machines
  • Tungsten inert gas TIG welding equipment
  • Undercut gauges
  • Adjustable widemouth pliers
  • Vise grip pliers
  • Soldering machines
  • Face masks
  • Welding tip cleaning files
  • Layout squares
  • Outside micrometer calipers
  • Heating furnaces
  • Rulers
  • Safety gloves
  • Computerized numerical control CNC oxy-fuel systems
  • Gas welding torches
  • Bench vises
  • Ball peen hammers
  • Claw hammers
  • Desktop computers
  • Hydraulic winches
  • Soldering robots
  • Resistance welding guns
  • Portable welding machines
  • Magnifiers
  • Cold-welding machines

Alternative Job Titles