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Automation Risk Analysis

Will “Welding Machine Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Welding Machine Setter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Welding Machine Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Load or feed workpieces into welding machines to join or bond components.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Anneal finished workpieces to relieve internal stress.

  • Tend auxiliary equipment used in welding processes.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Start, monitor, and adjust robotic welding production lines.

  • Record operational information on specified production reports.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Give directions to other workers regarding machine set-up and use.

Technologies & Software

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  • Word processing software
  • ABB AI Robotics
  • Microsoft Word
  • Rockwell Automation AI
  • Cognex Vision AI
  • Mistral (Mistral AI)
  • Microsoft Windows
  • SAP software
  • Siemens Industrial AI
  • Email software
  • Grok (xAI)
  • DeepSeek
  • Spreadsheet software
  • Linux
  • Nova (Amazon)
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Soldering robots
  • Hydraulic winches
  • Walk-behind lift trucks
  • Brazing robots
  • C clamps
  • Welding torch tips
  • Single-cut mill saw files
  • Wire brushes
  • Tongs
  • Ball peen hammers
  • Rulers
  • Gas welding torches
  • Welding robots
  • Face masks
  • Center punches
  • Hand clamps
  • Laser cutters
  • Arc welding equipment
  • Welding electrodes
  • Tungsten inert gas TIG welding equipment
  • Chipping hammers
  • Claw hammers
  • Diffusion-welding machines
  • Laser-beam machines
  • Brazing machines
  • Dial calipers
  • Magnifiers
  • Slip joint pliers
  • Bench vises
  • Micrometers
  • Cold-welding machines
  • Portable welding machines
  • Outside micrometer calipers
  • Safety goggles
  • Computerized numerical control CNC oxy-fuel systems
  • Side cutting pliers
  • Product loading equipment
  • Soldering machines
  • Welding helmets
  • Layout squares
  • Workpiece positioning jigs
  • Measuring tapes
  • Power hoists
  • Vise grip pliers
  • Hydraulic booms
  • Resistance welding machines
  • Spot welding guns
  • Vernier micrometers
  • Heating furnaces
  • Adjustable widemouth pliers
  • Desktop computers
  • Power grinders
  • Resistance welding guns
  • Hand scrapers
  • Welding tip dressers
  • Safety gloves
  • Fillet weld gauges
  • Welding tip cleaning files
  • Undercut gauges

Alternative Job Titles