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Automation Risk Analysis

Will “Welding Machine Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Welding Machine Setter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Welding Machine Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Record operational information on specified production reports.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Start, monitor, and adjust robotic welding production lines.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Give directions to other workers regarding machine set-up and use.

  • Load or feed workpieces into welding machines to join or bond components.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Anneal finished workpieces to relieve internal stress.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

Technologies & Software

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  • Siemens Industrial AI
  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Microsoft Windows
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  • DeepSeek
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  • Microsoft Office software
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Grok (xAI)
  • Walk-behind lift trucks
  • Tungsten inert gas TIG welding equipment
  • Rulers
  • Brazing robots
  • Micrometers
  • Slip joint pliers
  • Resistance welding machines
  • Wire brushes
  • Power hoists
  • Gas welding torches
  • Layout squares
  • Outside micrometer calipers
  • Measuring tapes
  • Portable welding machines
  • Cold-welding machines
  • Welding helmets
  • Hand clamps
  • Diffusion-welding machines
  • Welding tip dressers
  • Fillet weld gauges
  • C clamps
  • Resistance welding guns
  • Chipping hammers
  • Laser cutters
  • Side cutting pliers
  • Tongs
  • Claw hammers
  • Computerized numerical control CNC oxy-fuel systems
  • Single-cut mill saw files
  • Spot welding guns
  • Power grinders
  • Hydraulic winches
  • Welding electrodes
  • Dial calipers
  • Vise grip pliers
  • Ball peen hammers
  • Undercut gauges
  • Hand scrapers
  • Welding robots
  • Soldering machines
  • Product loading equipment
  • Welding torch tips
  • Soldering robots
  • Face masks
  • Laser-beam machines
  • Welding tip cleaning files
  • Adjustable widemouth pliers
  • Vernier micrometers
  • Center punches
  • Magnifiers
  • Safety gloves
  • Desktop computers
  • Workpiece positioning jigs
  • Hydraulic booms
  • Safety goggles
  • Brazing machines
  • Heating furnaces
  • Bench vises
  • Arc welding equipment

Alternative Job Titles