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Automation Risk Analysis

Will “Certified Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Certified Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Certified Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Tend auxiliary equipment used in welding processes.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Give directions to other workers regarding machine set-up and use.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Start, monitor, and adjust robotic welding production lines.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Anneal finished workpieces to relieve internal stress.

  • Load or feed workpieces into welding machines to join or bond components.

  • Record operational information on specified production reports.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

Technologies & Software

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  • Claude (Anthropic)
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  • Mistral (Mistral AI)
  • Tool center point TCP setting software
  • ABB AI Robotics
  • Sight Machine AI
  • Grok (xAI)
  • DeepSeek
  • Siemens Industrial AI
  • Microsoft Outlook
  • Spot welding guns
  • Single-cut mill saw files
  • Face masks
  • Welding torch tips
  • Micrometers
  • Diffusion-welding machines
  • Power hoists
  • Safety gloves
  • Computerized numerical control CNC oxy-fuel systems
  • Brazing machines
  • Claw hammers
  • Power grinders
  • Walk-behind lift trucks
  • Wire brushes
  • Side cutting pliers
  • Laser-beam machines
  • Welding electrodes
  • Laser cutters
  • Rulers
  • Welding robots
  • Gas welding torches
  • Workpiece positioning jigs
  • Hand scrapers
  • Soldering robots
  • Chipping hammers
  • Soldering machines
  • Welding tip dressers
  • Cold-welding machines
  • Hydraulic booms
  • Ball peen hammers
  • Dial calipers
  • Outside micrometer calipers
  • Measuring tapes
  • Adjustable widemouth pliers
  • Magnifiers
  • Vernier micrometers
  • Slip joint pliers
  • C clamps
  • Resistance welding machines
  • Heating furnaces
  • Bench vises
  • Hydraulic winches
  • Portable welding machines
  • Desktop computers
  • Layout squares
  • Safety goggles
  • Arc welding equipment
  • Brazing robots
  • Vise grip pliers
  • Undercut gauges
  • Fillet weld gauges
  • Resistance welding guns
  • Tungsten inert gas TIG welding equipment
  • Welding helmets
  • Product loading equipment
  • Center punches
  • Tongs
  • Hand clamps
  • Welding tip cleaning files

Alternative Job Titles