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Automation Risk Analysis

Will “Resistance Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Resistance Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Resistance Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Give directions to other workers regarding machine set-up and use.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Anneal finished workpieces to relieve internal stress.

  • Start, monitor, and adjust robotic welding production lines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Load or feed workpieces into welding machines to join or bond components.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Tend auxiliary equipment used in welding processes.

  • Record operational information on specified production reports.

  • Remove completed workpieces or parts from machinery, using hand tools.

Technologies & Software

  • Microsoft Windows
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  • Gemini (Google)
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  • Kimi (Moonshot AI)
  • Llama (Meta)
  • Microsoft Outlook
  • SAP software
  • Qwen (Alibaba)
  • Spreadsheet software
  • Tool center point TCP setting software
  • Resistance welding guns
  • Diffusion-welding machines
  • Gas welding torches
  • Laser cutters
  • Product loading equipment
  • Outside micrometer calipers
  • Face masks
  • Micrometers
  • Layout squares
  • Chipping hammers
  • C clamps
  • Vise grip pliers
  • Welding torch tips
  • Soldering robots
  • Safety goggles
  • Desktop computers
  • Hydraulic booms
  • Ball peen hammers
  • Soldering machines
  • Measuring tapes
  • Side cutting pliers
  • Welding helmets
  • Welding tip cleaning files
  • Spot welding guns
  • Cold-welding machines
  • Dial calipers
  • Arc welding equipment
  • Hand clamps
  • Bench vises
  • Power grinders
  • Center punches
  • Heating furnaces
  • Workpiece positioning jigs
  • Hand scrapers
  • Walk-behind lift trucks
  • Brazing robots
  • Safety gloves
  • Slip joint pliers
  • Fillet weld gauges
  • Single-cut mill saw files
  • Hydraulic winches
  • Welding robots
  • Tongs
  • Portable welding machines
  • Brazing machines
  • Undercut gauges
  • Power hoists
  • Computerized numerical control CNC oxy-fuel systems
  • Wire brushes
  • Adjustable widemouth pliers
  • Resistance welding machines
  • Welding electrodes
  • Claw hammers
  • Laser-beam machines
  • Rulers
  • Welding tip dressers
  • Vernier micrometers
  • Magnifiers
  • Tungsten inert gas TIG welding equipment

Alternative Job Titles