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Automation Risk Analysis

Will “Electron Beam Welder Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Electron Beam Welder Setter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Electron Beam Welder Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Anneal finished workpieces to relieve internal stress.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Tend auxiliary equipment used in welding processes.

  • Load or feed workpieces into welding machines to join or bond components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Give directions to other workers regarding machine set-up and use.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Start, monitor, and adjust robotic welding production lines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Record operational information on specified production reports.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

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  • Undercut gauges
  • Micrometers
  • Laser-beam machines
  • Brazing robots
  • Resistance welding machines
  • Gas welding torches
  • Tungsten inert gas TIG welding equipment
  • C clamps
  • Safety gloves
  • Dial calipers
  • Soldering machines
  • Center punches
  • Diffusion-welding machines
  • Laser cutters
  • Desktop computers
  • Product loading equipment
  • Brazing machines
  • Tongs
  • Safety goggles
  • Computerized numerical control CNC oxy-fuel systems
  • Heating furnaces
  • Face masks
  • Adjustable widemouth pliers
  • Measuring tapes
  • Resistance welding guns
  • Welding helmets
  • Portable welding machines
  • Spot welding guns
  • Hand clamps
  • Hand scrapers
  • Welding robots
  • Arc welding equipment
  • Layout squares
  • Welding electrodes
  • Workpiece positioning jigs
  • Outside micrometer calipers
  • Power hoists
  • Cold-welding machines
  • Claw hammers
  • Fillet weld gauges
  • Wire brushes
  • Hydraulic booms
  • Rulers
  • Walk-behind lift trucks
  • Welding tip cleaning files
  • Bench vises
  • Ball peen hammers
  • Vise grip pliers
  • Welding tip dressers
  • Single-cut mill saw files
  • Slip joint pliers
  • Power grinders
  • Soldering robots
  • Magnifiers
  • Vernier micrometers
  • Chipping hammers
  • Welding torch tips
  • Hydraulic winches
  • Side cutting pliers

Alternative Job Titles