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Automation Risk Analysis

Will “Electron Beam Welder Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Electron Beam Welder Setter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Electron Beam Welder Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Start, monitor, and adjust robotic welding production lines.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Record operational information on specified production reports.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Anneal finished workpieces to relieve internal stress.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Give directions to other workers regarding machine set-up and use.

  • Tend auxiliary equipment used in welding processes.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Load or feed workpieces into welding machines to join or bond components.

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  • Nova (Amazon)
  • DeepSeek
  • Resistance welding machines
  • Brazing robots
  • Outside micrometer calipers
  • Vernier micrometers
  • Ball peen hammers
  • Laser-beam machines
  • Welding helmets
  • Gas welding torches
  • Diffusion-welding machines
  • Soldering robots
  • Arc welding equipment
  • Laser cutters
  • Dial calipers
  • Welding tip cleaning files
  • Undercut gauges
  • Single-cut mill saw files
  • Desktop computers
  • Measuring tapes
  • Welding tip dressers
  • Welding torch tips
  • Adjustable widemouth pliers
  • Portable welding machines
  • Rulers
  • Safety goggles
  • Magnifiers
  • Vise grip pliers
  • Computerized numerical control CNC oxy-fuel systems
  • Welding electrodes
  • Slip joint pliers
  • Chipping hammers
  • Welding robots
  • Spot welding guns
  • Hydraulic booms
  • Hand scrapers
  • Wire brushes
  • Hand clamps
  • Safety gloves
  • Layout squares
  • Tungsten inert gas TIG welding equipment
  • Walk-behind lift trucks
  • Resistance welding guns
  • Side cutting pliers
  • Heating furnaces
  • Fillet weld gauges
  • Power grinders
  • Bench vises
  • C clamps
  • Face masks
  • Product loading equipment
  • Tongs
  • Center punches
  • Power hoists
  • Claw hammers
  • Brazing machines
  • Soldering machines
  • Hydraulic winches
  • Workpiece positioning jigs
  • Micrometers
  • Cold-welding machines

Alternative Job Titles