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Automation Risk Analysis

Will “Billet Assembler” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Billet Assembler” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Billet Assembler” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Start, monitor, and adjust robotic welding production lines.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Load or feed workpieces into welding machines to join or bond components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Give directions to other workers regarding machine set-up and use.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Record operational information on specified production reports.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Anneal finished workpieces to relieve internal stress.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Tend auxiliary equipment used in welding processes.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

Technologies & Software

  • Qwen (Alibaba)
  • Microsoft Windows
  • Rockwell Automation AI
  • Tool center point TCP setting software
  • Llama (Meta)
  • Grok (xAI)
  • Siemens Industrial AI
  • Microsoft Office software
  • Sight Machine AI
  • Nova (Amazon)
  • DeepSeek
  • Claude (Anthropic)
  • Enterprise resource planning ERP software
  • Gemini (Google)
  • Spreadsheet software
  • Cognex Vision AI
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Word processing software
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • SAP software
  • Linux
  • Microsoft Outlook
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Email software
  • Tungsten inert gas TIG welding equipment
  • Hydraulic winches
  • Welding tip cleaning files
  • Welding torch tips
  • Safety goggles
  • Tongs
  • Computerized numerical control CNC oxy-fuel systems
  • Welding electrodes
  • Measuring tapes
  • Outside micrometer calipers
  • Laser cutters
  • Single-cut mill saw files
  • Fillet weld gauges
  • Laser-beam machines
  • Workpiece positioning jigs
  • Slip joint pliers
  • Heating furnaces
  • Brazing robots
  • Rulers
  • Face masks
  • Brazing machines
  • Layout squares
  • Claw hammers
  • Welding helmets
  • Hydraulic booms
  • Soldering machines
  • Soldering robots
  • Adjustable widemouth pliers
  • Wire brushes
  • Desktop computers
  • Welding robots
  • Magnifiers
  • Power grinders
  • Gas welding torches
  • Hand scrapers
  • Product loading equipment
  • Hand clamps
  • Diffusion-welding machines
  • Undercut gauges
  • Cold-welding machines
  • Portable welding machines
  • Ball peen hammers
  • Bench vises
  • Vise grip pliers
  • Spot welding guns
  • Power hoists
  • Resistance welding guns
  • Safety gloves
  • Chipping hammers
  • Walk-behind lift trucks
  • Center punches
  • Arc welding equipment
  • Micrometers
  • Welding tip dressers
  • Side cutting pliers
  • Vernier micrometers
  • Resistance welding machines
  • C clamps
  • Dial calipers

Alternative Job Titles